Suzuki GSX-R 1000 Service Manual: Exterior parts construction

Suzuki GSX-R 1000 Service Manual / Body and accessories / Exterior parts / Repair instructions / Exterior parts construction

Suzuki GSX-R. Exterior parts construction

Upper cowling bracket : set the punch mark to the front and upper side.
Rear view mirror cushion : set the dent side to inside.
To frame
To headlight assembly
To sprocket cove
To side-stand bracket

Rear fender construction

Electric parts holder bracket Rear fender (front) Rear fender (rear) Rear fender (lower) Rear fender guard (e-24 only) ...

Other materials:

Ignition switch inspection
Inspect the ignition switch in the following procedures: remove the air cleaner box. Refer to “air cleaner box removal and installation” in section 1d . Disconnect the ignition switch lead wire coupler (1). Inspect the ignition switch for continuity with a tester. If ...

Thermostat inspection
Inspect the thermostat in the following procedures: remove the thermostat. Refer to “thermostat removal and installation” . Inspect the thermostat pellet for signs of cracking. Test the thermostat at the bench for control action. Caution do not contact ...

Exhaust control system operation
The excs is operated by the signal supplied from the ecm. The open/close operation of the excv is performed by the excva which is controlled by the ecm by changing the current direction of the actuator motor. The position sensor (incorporated in the excva) detects the excva movement by measuri ...