Suzuki GSX-R 1000 Service Manual: Exterior parts construction

Suzuki GSX-R 1000 Service Manual / Body and accessories / Exterior parts / Repair instructions / Exterior parts construction

Suzuki GSX-R. Exterior parts construction

Upper cowling bracket : set the punch mark to the front and upper side.
Rear view mirror cushion : set the dent side to inside.
To frame
To headlight assembly
To sprocket cove
To side-stand bracket

Rear fender construction

Electric parts holder bracket Rear fender (front) Rear fender (rear) Rear fender (lower) Rear fender guard (e-24 only) ...

Other materials:

Brake system inspection
Inspect brake system initially at 1 000 km (600 miles, 2 months) and every 6 000 km (4 000 miles, 12 months) thereafter Inspect brake hose and brake fluid every 6 000 km (4 000 miles, 12 months) The brake system of this motorcycle is filled with a glycol-based brake flui ...

Side-stand removal and installation
Removal Support the motorcycle with a jack or wooden block. Caution do not support the motorcycle with the exhaust pipes. Make sure that the motorcycle is supported securely. Remove the side-stand as shown in the side-stand construction. Refer to ...

Drive chain related parts inspection
Refer to “rear sprocket / rear sprocket mounting drum removal and installation” . Dust seal Inspect the dust seal for wear or damage. If any damage is found, replace the dust seal with a new one. Bearing Inspect the play of the sprocket mounting drum bearing by hand while it is in the dr ...