Suzuki GSX-R 1000 Service Manual: Exterior parts construction

Suzuki GSX-R 1000 Service Manual / Body and accessories / Exterior parts / Repair instructions / Exterior parts construction

Suzuki GSX-R. Exterior parts construction

Upper cowling bracket : set the punch mark to the front and upper side.
Rear view mirror cushion : set the dent side to inside.
To frame
To headlight assembly
To sprocket cove
To side-stand bracket

Rear fender construction

Electric parts holder bracket Rear fender (front) Rear fender (rear) Rear fender (lower) Rear fender guard (e-24 only) ...

Other materials:

Schematic and routing diagram
Engine lubrication system chart diagram Engine lubrication circuit diagram ...

Crankcase breather (pcv) hose inspection
Inspect the crankcase breather (pcv) hose in the following procedures: lift and support the fuel tank with the prop stay. Refer to “fuel tank removal and installation” in section 1g . Inspect the crankcase breather (pcv) hose (1) for wear and damage. If it is worn or damaged ...

Throttle body construction
Intake pipe Evap system purge control solenoid valve (e-33 only) Evap canister (e-33 only) Iat sensor Isc valve hose Ho2 sensor Face the clamp end left side. Yellow marking should face upward. Face the end of clamps upward and ke ...