Suzuki GSX-R 1000 Service Manual: Exterior parts construction

Suzuki GSX-R 1000 Service Manual / Body and accessories / Exterior parts / Repair instructions / Exterior parts construction

Suzuki GSX-R. Exterior parts construction

Upper cowling bracket : set the punch mark to the front and upper side.
Rear view mirror cushion : set the dent side to inside.
To frame
To headlight assembly
To sprocket cove
To side-stand bracket

Rear fender construction

Electric parts holder bracket Rear fender (front) Rear fender (rear) Rear fender (lower) Rear fender guard (e-24 only) ...

Other materials:

Special tools and equipment
Recommended service material Note required service material is also described in the following. “Lubrication points” Special tool ...

Exhaust control system operation
The excs is operated by the signal supplied from the ecm. The open/close operation of the excv is performed by the excva which is controlled by the ecm by changing the current direction of the actuator motor. The position sensor (incorporated in the excva) detects the excva movement by measuri ...

Headlight removal and installation
Removal Remove the body cowling assembly. Refer to “exterior parts removal and installation” in section 9d . Remove the air intake pipes (1). Refer to “exterior parts removal and installation” in section 9d . Remove the wiring harness no. 2 (2) By disconnecting the couplers and ...