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Suzuki GSX-R 1000 Service Manual: Exterior parts construction

Suzuki GSX-R. Exterior parts construction


  1. Upper cowling bracket : set the punch mark to the front and upper side.
  2. Rear view mirror cushion : set the dent side to inside.
  3. To frame
  4. To headlight assembly
  5. To sprocket cove
  6. To side-stand bracket
Repair instructions
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Rear fender construction
Electric parts holder bracket Rear fender (front) Rear fender (rear) Rear fender (lower) Rear fender guard (e-24 only) ...

Other materials:

Special tools and equipment
Recommended service material Note required service material is also described in the following. “Front wheel components”  “front wheel assembly construction”  “rear wheel components”  “rear wheel assembly construction” Special tool ...

Front brake master cylinder assembly removal and installation
Removal Drain brake fluid. Refer to “brake fluid replacement” .  Disconnect the front brake light switch coupler (1).  Place a rag underneath the brake hose union bolt (2) on the master cylinder to catch any spilt brake fluid.  Remove the brake hose union bolt (2). ...

Continuity check
Measure resistance across coupler “b” (between “a” and “c” in figure). If no continuity is indicated (infinity or over limit), the circuit is open between terminals “a” and “c”. Disconnect the coupler “b” and measure resistance between couplers “a” and “b-1”. If no continuity ...

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