Suzuki GSX-R 1000 Service Manual: Exterior parts construction

Suzuki GSX-R 1000 Service Manual / Body and accessories / Exterior parts / Repair instructions / Exterior parts construction

Suzuki GSX-R. Exterior parts construction

Upper cowling bracket : set the punch mark to the front and upper side.
Rear view mirror cushion : set the dent side to inside.
To frame
To headlight assembly
To sprocket cove
To side-stand bracket

Rear fender construction

Electric parts holder bracket Rear fender (front) Rear fender (rear) Rear fender (lower) Rear fender guard (e-24 only) ...

Other materials:

DTC “c46” (p1657-h/l or p1658): excv actuator circuit malfunction
Detected condition Possible cause C46 The operation signal does not reach the excv actuator. Excva position sensor voltage low or high 0.14 V ≤ Sensor voltage < 4.9 V (without the above range) excva can not operate properly. Excva ...

Transmission installation
Install the transmission in the reverse order of removal. Pay attention to the following points: Bearing and oil seal Caution replace the removed bearings and oil seals with new ones. Install the driveshaft left bearing oil seal into the retainer using the special tool. ...

Swingarm removal and installation
Removal Cut the drive chain. Refer to “drive chain replacement” in section 3a . Remove the rear wheel assembly. Refer to “rear wheel assembly removal and installation” in section 2d . Disconnect the rear brake hose from the brake hose clamp (1). Remove the brake ho ...