Suzuki GSX-R 1000 Service Manual: Exterior parts construction

Suzuki GSX-R 1000 Service Manual / Body and accessories / Exterior parts / Repair instructions / Exterior parts construction

Suzuki GSX-R. Exterior parts construction

Upper cowling bracket : set the punch mark to the front and upper side.
Rear view mirror cushion : set the dent side to inside.
To frame
To headlight assembly
To sprocket cove
To side-stand bracket

Rear fender construction

Electric parts holder bracket Rear fender (front) Rear fender (rear) Rear fender (lower) Rear fender guard (e-24 only) ...

Other materials:

Crankcase breather (pcv) hose inspection
Inspect the crankcase breather (pcv) hose in the following procedures: lift and support the fuel tank with the prop stay. Refer to “fuel tank removal and installation” in section 1g . Inspect the crankcase breather (pcv) hose (1) for wear and damage. If it is worn or damaged ...

Rear suspension components
Rear shock absorber Rear shock absorber mounting nut Cushion rod Cushion rod mounting nut Cushion lever Cushion lever mounting nut Swingarm pivot lock-nut Swingarm pivot shaft Swingarm pivot nut Swingarm Chain case Plate Chain adjus ...

Lubrication points
Proper lubrication is important for smooth operation and long life of each working part of the motorcycle. Major lubrication points are indicated as follows. Note before lubricating each part, clean off any rusty spots and wipe off any grease, oil, dirt or grime. &nbs ...