Suzuki GSX-R 1000 Service Manual: Exterior parts construction

Suzuki GSX-R 1000 Service Manual / Body and accessories / Exterior parts / Repair instructions / Exterior parts construction

Suzuki GSX-R. Exterior parts construction

Upper cowling bracket : set the punch mark to the front and upper side.
Rear view mirror cushion : set the dent side to inside.
To frame
To headlight assembly
To sprocket cove
To side-stand bracket

Rear fender construction

Electric parts holder bracket Rear fender (front) Rear fender (rear) Rear fender (lower) Rear fender guard (e-24 only) ...

Other materials:

Transmission related parts inspection
Refer to “transmission removal” , “transmission installation” and “countershaft gear / driveshaft gear disassembly and assembly” . Gearshift fork to groove clearance Note the clearance for each gearshift fork plays an important role in the smoothness and positiveness of the ...

DTC “c40” (p0505 / p0506 / p0507): isc valve circuit malfunction
Detected condition and possible cause Detected condition Possible cause C40/P0505 The circuit voltage of motor drive is unusual. Isc valve circuit open or shorted to ground. Air passage clogged. Isc valve is fixed. Isc valve prese ...

Rod guide case tightening torque
Tighten the rod guide case in the following procedures: measure the effective length l of the torque wrench. Calculate the reading torque on the torque wrench by use of the formula shown below. Special tool (a): 09940–84710 (rod guide case wrench) T: reading torque on the torq ...