Suzuki GSX-R 1000 Service Manual: Exterior parts construction

Suzuki GSX-R 1000 Service Manual / Body and accessories / Exterior parts / Repair instructions / Exterior parts construction

Suzuki GSX-R. Exterior parts construction

Upper cowling bracket : set the punch mark to the front and upper side.
Rear view mirror cushion : set the dent side to inside.
To frame
To headlight assembly
To sprocket cove
To side-stand bracket

Rear fender construction

Electric parts holder bracket Rear fender (front) Rear fender (rear) Rear fender (lower) Rear fender guard (e-24 only) ...

Other materials:

Front suspension adjustment
After installing the front fork, adjust the spring pre-load and two kinds of damping force as follows: Adjust the left and right front forks to the same setting. Spring pre-load adjustment Turn the spring pre-load adjuster (1) counterclockwise fully. From that position (softe ...

Starting the engine
Before attempting to start the engine, make sure: The transmission is in neutral. The engine stop switch is in the "" position. Note: this motorcycle has a starter interlock system for the ignition and starter circuit. The engine can only be started if: ...

Radiator / cooling fan motor removal and installation
Removal Remove the inner under cowlings. Refer to “exterior parts removal and installation” in section 9d . Drain engine coolant. Refer to “cooling system inspection” in section 0b . Disconnect the reservoir tank inlet hose (1) and water air bleed hose (2). Remove ...