Suzuki GSX-R 1000 Service Manual: Exterior parts construction

Suzuki GSX-R 1000 Service Manual / Body and accessories / Exterior parts / Repair instructions / Exterior parts construction

Suzuki GSX-R. Exterior parts construction

Upper cowling bracket : set the punch mark to the front and upper side.
Rear view mirror cushion : set the dent side to inside.
To frame
To headlight assembly
To sprocket cove
To side-stand bracket

Rear fender construction

Electric parts holder bracket Rear fender (front) Rear fender (rear) Rear fender (lower) Rear fender guard (e-24 only) ...

Other materials:

Steering components
Steering stem head nut Steering stem upper bracket Steering stem lock-nut Washer Steering stem nut Dust seal cover Dust seal Steering stem upper bearing Steering stem lower bearing Lower seal Steering stem lower bracket Steering stem lo ...

Clutch cable removal and installation
Removal Remove the left side cowling. Refer to “exterior parts removal and installation” in section 9d . Disconnect the clutch cable from the clutch lever. Refer to “handlebar removal and installation” in section 6b . Remove the clutch cable as shown in the throttle cable ro ...

Cam chain guide inspection
Inspect the cam chain guide in the following procedures: remove the cam chain guides. Refer to “cam chain guide / cam chain tensioner removal and installation” . Check the contacting surface of the cam chain guides. If it is worn or damaged, replace it with a new one. ...