Suzuki GSX-R 1000 Service Manual: Exterior parts construction

Suzuki GSX-R 1000 Service Manual / Body and accessories / Exterior parts / Repair instructions / Exterior parts construction

Suzuki GSX-R. Exterior parts construction

Upper cowling bracket : set the punch mark to the front and upper side.
Rear view mirror cushion : set the dent side to inside.
To frame
To headlight assembly
To sprocket cove
To side-stand bracket

Rear fender construction

Electric parts holder bracket Rear fender (front) Rear fender (rear) Rear fender (lower) Rear fender guard (e-24 only) ...

Other materials:

Starter relay removal and installation
Removal Turn the ignition switch off. Remove the front seat. Refer to “exterior parts removal and installation” in section 9d (page 9d- 6). Disconnect the battery (–) lead wire (1) from the battery. Remove the starter relay cover (2) and disconnect the starter rel ...

Clutch cable removal and installation
Removal Remove the left side cowling. Refer to “exterior parts removal and installation” in section 9d . Disconnect the clutch cable from the clutch lever. Refer to “handlebar removal and installation” in section 6b . Remove the clutch cable as shown in the throttle cable ro ...

Rear shock absorber removal and installation
Removal Remove the right side cowling and side frame covers. Refer to “exterior parts removal and installation” in section 9d . Support the motorcycle with a jack to relieve load on the rear shock absorber. Remove the left muffler and muffler chamber heat guard no. 2. Refer ...