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Suzuki GSX-R 1000 Service Manual: Exterior parts construction

Suzuki GSX-R. Exterior parts construction


  1. Upper cowling bracket : set the punch mark to the front and upper side.
  2. Rear view mirror cushion : set the dent side to inside.
  3. To frame
  4. To headlight assembly
  5. To sprocket cove
  6. To side-stand bracket
Repair instructions
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Rear fender construction
Electric parts holder bracket Rear fender (front) Rear fender (rear) Rear fender (lower) Rear fender guard (e-24 only) ...

Other materials:

Corrosion prevention
It is important to take good care of your motorcycle to protect it from corrosion and keep it looking new for years to come. Important information about corrosion Common causes of corrosion Accumulation of road salt, dirt, moisture, or chemicals in hardto- reach areas.  Chipping ...

Front wheel assembly construction
Brake disc bolt Brake caliper mounting bolt Front axle bolt Front axle pinch bolt Clearance 18 N·m (1.8 Kgf-m, 13.0 Lbf-ft) 39 N·m (3.9 Kgf-m, 28.0 Lbf-ft) 100 N·m (10 kgf-m, 72.5 Lbf-ft) 23 N·m (2.3 Kgf-m, 16.5 Lbf-ft) ...

Battery visual inspection
Inspect the battery in the following procedures:  remove the front seat. Refer to “exterior parts removal and installation” in section 9d (page 9d- 6).  Visually inspect the surface of the battery container. If any signs of cracking or electrolyte leakage from the sides of th ...

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