Suzuki GSX-R 1000 Service Manual: Exterior parts construction

Suzuki GSX-R 1000 Service Manual / Body and accessories / Exterior parts / Repair instructions / Exterior parts construction

Suzuki GSX-R. Exterior parts construction

Upper cowling bracket : set the punch mark to the front and upper side.
Rear view mirror cushion : set the dent side to inside.
To frame
To headlight assembly
To sprocket cove
To side-stand bracket

Rear fender construction

Electric parts holder bracket Rear fender (front) Rear fender (rear) Rear fender (lower) Rear fender guard (e-24 only) ...

Other materials:

Specifications
Service data Suspension unit: mm (in) Tightening torque specifications Note the specified tightening torque is described in the following. “Rear suspension components” “rear suspension assembly construction” Reference: for the tightening torque of fastener ...

Dimmer / passing light switch inspection
Inspect the dimmer/passing light switch in the following procedures: remove the air cleaner box. Refer to “air cleaner box removal and installation” in section 1d . Disconnect the left handlebar switch coupler (1). (Yellow) Inspect the dimmer/passing light switch ...

Front brake components
Seal set Piston and seal set Brake pad spring Brake pad set Front brake disc 7.5 N·m (0.75 Kgf-m, 5.5 Lbf-ft) 15 N·m (1.5 Kgf-m, 11.0 Lbf-ft) 39 N·m (3.9 Kgf-m, 28.0 Lbf-ft) 18 N·m (1.8 Kgf-m, 13.0 Lbf-ft) Apply thread lo ...