Suzuki GSX-R 1000 Service Manual: Exterior parts construction

Suzuki GSX-R 1000 Service Manual / Body and accessories / Exterior parts / Repair instructions / Exterior parts construction

Suzuki GSX-R. Exterior parts construction

Upper cowling bracket : set the punch mark to the front and upper side.
Rear view mirror cushion : set the dent side to inside.
To frame
To headlight assembly
To sprocket cove
To side-stand bracket

Rear fender construction

Electric parts holder bracket Rear fender (front) Rear fender (rear) Rear fender (lower) Rear fender guard (e-24 only) ...

Other materials:

Swingarm bearing removal and installation
Removal Remove the swingarm. Refer to “swingarm removal and installation” . Remove the swingarm pivot bearings (1) using the special tool. Special tool (a): 09921–20240 (bearing remover set) Remove the center spacer (2). Remove the cushion lever bearing (3) usin ...

Rear turn signal light removal and installation
Removal Remove the frame cover assembly. Refer to “exterior parts removal and installation” in section 9d . Remove the rear combination light. Refer to “rear combination light removal and installation” . Disconnect the lead wire coupler (1). (Lh: white, rh: black) &nb ...

Fuel line inspection
Inspect fuel line every 6 000 km (4 000 miles, 12 months) Inspect the fuel line in the following procedures: lift and support the fuel tank. Refer to “fuel tank removal and installation” in section 1g (page 1g- 9). Inspect the fuel feed hose (1) for damage and fuel leakage. ...