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Suzuki GSX-R 1000 Service Manual: Exterior parts construction

Suzuki GSX-R. Exterior parts construction


  1. Upper cowling bracket : set the punch mark to the front and upper side.
  2. Rear view mirror cushion : set the dent side to inside.
  3. To frame
  4. To headlight assembly
  5. To sprocket cove
  6. To side-stand bracket
Repair instructions
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Rear fender construction
Electric parts holder bracket Rear fender (front) Rear fender (rear) Rear fender (lower) Rear fender guard (e-24 only) ...

Other materials:

Clutch lifter pin inspection and adjustment
Refer to “clutch removal”  and “clutch installation” . Note when inspection and adjusting the clutch lifter pin, it is not necessary to install the clutch onto the countershaft. Inspect and adjust the clutch lifter pin in the following procedures:  assemble the ...

Water pump removal and installation
Removal Note before draining engine oil and engine coolant, inspect engine oil and coolant leakage between the water pump and crankcase. If engine oil is leaking, visually inspect the oil seal and o-ring. If engine coolant is leaking, visually inspect the mechanical seal and s ...

Fuel tank construction
Fuel tank heat shield : aluminum film side should face the engine side. Fuel tank front cover Fuel tank front bracket Velcro fastenings : clean the adhesive surface before adhering the velcro fastenings. Insert to the bracket. Apply ...

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