Suzuki GSX-R 1000 Service Manual: Exterior parts construction

Suzuki GSX-R 1000 Service Manual / Body and accessories / Exterior parts / Repair instructions / Exterior parts construction

Suzuki GSX-R. Exterior parts construction

Upper cowling bracket : set the punch mark to the front and upper side.
Rear view mirror cushion : set the dent side to inside.
To frame
To headlight assembly
To sprocket cove
To side-stand bracket

Rear fender construction

Electric parts holder bracket Rear fender (front) Rear fender (rear) Rear fender (lower) Rear fender guard (e-24 only) ...

Other materials:

Clutch cable play inspection and adjustment
Inspect clutch cable play every 6 000 km (4 000 miles, 12 months) Inspect and adjust the clutch cable play “a” as follows. Clutch cable play “a” 10 – 15 mm (0.4 – 0.6 In) Lift and support the fuel tank. Refer to “fuel tank removal and installation” in section 1g (page 1g- 9). ...

Starter torque limiter removal and installation
Removal Remove the clutch assembly. Refer to “clutch removal” in section 5c . Remove the washer (1), starter idle gear no. 1 (2) And starter torque limiter (3). Installation Installation is in the reverse order of removal. Pay attention to the following point: apply ...

General precautions
Proper service and repair procedures are important for the safety of the service mechanic and the safety and reliability of the motorcycle. When 2 or more persons work together, pay attention to the safety of each other. When it is necessary to run the ...