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Suzuki GSX-R 1000 Service Manual: Exterior parts construction

Suzuki GSX-R. Exterior parts construction


  1. Upper cowling bracket : set the punch mark to the front and upper side.
  2. Rear view mirror cushion : set the dent side to inside.
  3. To frame
  4. To headlight assembly
  5. To sprocket cove
  6. To side-stand bracket
Repair instructions
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Rear fender construction
Electric parts holder bracket Rear fender (front) Rear fender (rear) Rear fender (lower) Rear fender guard (e-24 only) ...

Other materials:

Evap canister hose routing diagram (only for e-33)
Evap system purge control solenoid valve Surge hose Purge hose Fuel shut-off valve Rear fender Evap canister Seat hook White marking Yellow marking Up Face the clamp end downward Face the clamp end to the left Pass the ...

Excv cable removal and installation
Removal Turn the ignition switch off.  Remove the front seat. Refer to “exterior parts removal and installation” in section 9d (page 9d- 6).  Remove the left side cowling. Refer to “exterior parts removal and installation” in section 9d .  Connect the special tool (mo ...

Water hose inspection
Inspect the water hoses in the following procedures:  remove the side cowlings. Refer to “exterior parts removal and installation” in section 9d (page 9d- 6).  Check the water hoses for crack, damage or engine coolant leakage. If any defect is found, replace the water hose wi ...

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