Side frame cover
Removal
Note the left and right side frame covers are installed symmetrically and therefore the removal/installation procedure for one side is the same as that for the other side. |
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Installation
Installation is in the reverse order of removal.
Front seat
Removal
Installation
Rear seat / seat tail cover
Removal
Remove the rear seat or seat tail cover with the ignition key.
Rear seat
Seat tail cover
Installation
Slide the hook into the hook retainer and push down firmly until the rear seat/seat tail cover snaps into the locked position.
Windscreen
Removal
Installation
Install the windscreen in the reverse order of removal.
Pay attention to the following point:
Note the screws “a” are 3 mm shorter than the others |
Tightening torque rear view mirror mounting nut (a): 10 n·m (1.0 Kgf-m, 7.0 Lbf-ft)
Body cowling cover
Removal
Installation
Install the body cowling cover in the reverse order of removal.
Side cowling
Removal
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Installation
Install side cowling in the reverse order of removal.
Pay attention to the following points:
Inner under cowling
Removal
Note the left and right inner under cowlings are installed symmetrically and therefore the removal/installation procedure for one side is the same as that for the other side. |
Installation
Install the inner under cowling in the reverse order of removal.
Body cowling
Removal
Installation
Install the body cowling in the reverse order of removal.
Pay attention to the following point:
Intake pipe
Removal
Installation
Install the intake pipes in the reverse order of removal.
Cowling brace
Removal
Installation
Install the cowling brace in the reverse order of removal.
Pay attention to the following point:
Tightening torque cowling brace mounting bolt (a): 23 n·m (2.3 Kgfm, 16.5 Lbf-ft)
Frame cover
Removal
|
Installation
Install the frame cover assembly in the reverse order of removal.
Front fender
Removal
Refer to “front fork removal and installation” in section 2b .
Installation
Refer to “front fork removal and installation” in section 2b .
Rear fender
Removal
Refer to “rear fender construction” .
Installation
Refer to “rear fender construction” .
Engine bottom side disassembly
Note
the crankcase must be separated to service
the crankshaft and conrod.
Remove the engine assembly from the frame. Refer to “engine assembly
removal” .
Remove the engine top side (1). Refer to “engine top side disassembly”
.
Crankcase breather (pcv) cover
R ...
Starter torque limiter removal and
installation
Removal
Remove the clutch assembly. Refer to “clutch removal” in section 5c .
Remove the washer (1), starter idle gear no. 1 (2)
And starter torque limiter (3).
Installation
Installation is in the reverse order of removal. Pay
attention to the following point:
apply ...
Right handlebar
Engine stop switch 1
"" Position
The ignition circuit is off. The
engine cannot start or run.
"" Position
The ignition circuit is on and the
engine can run.
Front brake lever 2
Apply the front brake by squeezing
the front brake lever towards
the grip. The brake ligh ...