Suzuki GSX-R 1000 Service Manual: Oil jet removal and installation
Piston cooling oil jet
Removal
- Remove the engine assembly. Refer to “engine assembly removal” in
section 1d .
- Remove the crankshaft assembly. Refer to “engine
bottom side disassembly” in section 1d (page 1d-
49).
- Remove the piston cooling oil jets (1) from the upper
crankcase.
Installation
Installation is in the reverse order of removal. Pay
attention to the following points:
- fit new o-ring (1) to each piston cooling oil jet and
apply engine oil to it.
Caution
use new o-rings to prevent oil pressure
leakage. |
- Apply a small quantity of thread lock to the bolts and
tighten them to the specified torque.
: Thread lock cement
99000–32110
(thread lock cement super “1322” or
equivalent)
Tightening torque
piston cooling oil jet bolt (a): 10 n·m (1.0 Kgf-m,
7.0 Lbf-ft)
Oil jet (for cam chain tension adjuster)
Removal
- Remove the throttle body. Refer to “throttle body
removal and installation” in section 1d (page 1d-
10).
- Remove the regulator/rectifier. Refer to “regulator / rectifier removal
and installation” in section 1j .
- Remove the cam chain tension adjuster (1). Refer to “engine top side
disassembly” in section 1d .
- Remove the oil jet (2) (for cam chain tension
adjuster).
Installation
Installation is in the reverse order of removal. Pay
attention to the following points:
- apply engine oil to the o-ring.
Caution
use a new o-ring to prevent oil leakage. |
- Install the cam chain tension adjuster. Refer to
“engine top side assembly” in section 1d (page 1d-
28).
- Install the regulator/rectifier. Refer to “regulator / rectifier
removal and installation” in section 1j .
- Install the throttle body. Refer to “throttle body
removal and installation” in section 1d (page 1d-
10).
Oil jet (for transmission)
Removal
- Remove the engine assembly. Refer to “engine assembly removal” in
section 1d .
- Separate the crankcases, upper and lower. Refer to “engine bottom side
disassembly” in section 1d .
- Remove the oil jet (1) (for transmission) from the
lower crankcase.
Installation
Installation is in the reverse order of removal. Refer to “engine bottom side
assembly” in section 1d .
Refer to “electrical components location” in section 0a .
Removal
Turn the ignition switch off.
Remove the left side cowling. Refer to “exterior parts removal and
installation” in sect ...
Refer to “oil jet removal and installation” .
Oil jet
Make sure that the oil jets are not clogged. If they are
clogged, clean their oil passage using a wire of the
proper size and compressed air.
...
Other materials:
Pillion footrest construction
Pillion footrest
Spring
Ball
E-ring
Washer
O-ring
Footrest pin
Apply grease.
Do not reuse.
...
Fuel injection system description
Gsx-r1000 motorcycles are equipped with a fuel injection system for emission
level control. This fuel injection system
is precision designed, manufactured and adjusted to comply with the applicable
emission limits. With varying engine
conditions, all of the fuel injection volumes are precisely ...
Foreword
Motorcycling is one of the most
exhilarating sports and to ensure
your riding enjoyment, you should
become thoroughly familiar with
the information presented in this
owner's manual before riding the
motorcycle.
The proper care and maintenance
that your motorcycle requires is
outlined in t ...