Removal
Installation
Install the rear sprocket and rear sprocket mounting drum in the reverse order of removal. Pay attention to the following points:
: Grease 99000–25010 (suzuki
super
grease “a” or equivalent)
Caution never use oil, grease or gasoline on the wheel damper in place of the tire lubricant or neutral soapy liquid. |
: Grease 99000–25010 (suzuki
super
grease “a” or equivalent)
Tightening torque rear sprocket nut (a): 60 n·m (6.0 Kgf-m, 43.0 Lbfft)
Piston and piston ring inspection
Refer to “piston ring removal and installation” .
Piston diameter
Measure the piston diameter using the micrometer at 15
mm (0.6 In) “a” from the skirt end. If the piston diameter
is less than the service limit, replace the piston.
Special tool
(a): 09900–20203 (micrometer (50 –
75 mm))
Pis ...
Starter torque limiter inspection
Removal
Remove the clutch cover. Refer to “clutch removal” in section 5c .
Remove the washers (1), starter idle gear no. 1 (2)
And no. 2 (3).
Remove the starter idle gear no. 2 Bearing (4), shaft
(5) and washer (6).
Hold the starter clutch with the special tool an ...
Cylinder inspection
Refer to “engine top side disassembly” .
Refer to “engine top side assembly” .
Cylinder distortion
Check the gasket surface of the cylinder for distortion.
Use a straightedge and thickness gauge. Take clearance
readings at several places. If any reading exceeds the
service limit, replace t ...