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Suzuki GSX-R 1000 Service Manual: Starter relay inspection

Inspect the starter relay in the following procedures:

  1.  remove the starter relay. Refer to “starter relay removal and installation” .
  2.  Apply 12 v to “a” and “b” terminals and check for continuity between the positive and negative terminals using the multi-circuit tester. If the starter relay clicks and continuity is found, the relay is ok.
Caution

do not apply battery voltage to the starter relay for five seconds and more, since the relay coil may overheat and get damaged.

Special tool (a): 09900–25008 (multi circuit
tester set)

Tester knob indication continuity test ( )


Suzuki GSX-R. Starter relay inspection


Suzuki GSX-R. Starter relay inspection


  1. Measure the relay coil resistance between the terminals using the multi-circuit tester. If the resistance is not within the specified value, replace the starter relay with a new one.

Special tool (a): 09900–25008 (multi circuit
tester set)

Starter relay resistance 3 – 6 Ω

Suzuki GSX-R. Starter relay inspection


  1. Install the starter relay. Refer to “starter relay removal and installation” .
Starter relay removal and installation
Removal Turn the ignition switch off.  Remove the front seat. Refer to “exterior parts removal and installation” in section 9d (page 9d- 6).  Disconnect the battery (–) lead wire ...

Turn signal / side-stand relay removal and installation
Removal Turn the ignition switch off.  Remove the frame cover assembly. Refer to “exterior parts removal and installation” in section 9d .  Remove the turn signal/side-stand relay ...

Other materials:

Countershaft gear / driveshaft gear disassembly and assembly
Refer to “transmission removal”  and “transmission installation” . Disassembly Caution identify the position of each removed part. Organize the parts in their respective groups (i.E., Drive or driven) so that they can be reinstalled in their original positions. Counte ...

Lubrication points
Proper lubrication is important for smooth operation and long life of each working part of the motorcycle. Major lubrication points are indicated as follows. Note  before lubricating each part, clean off any rusty spots and wipe off any grease, oil, dirt or grime. &nbs ...

Engine components removable with the engine in place
Engine components which can be removed while the engine is installed on the frame are as follows. For the installing and removing procedures, refer to respective paragraphs describing each component. Center of engine Item Removal Inspection Installation ...

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