Removal
Special tool
(a): 09940–14940 (swingarm pivot
thrust
adjuster wrench)
Special tool
(b): 09944–28321 (hexagon socket
(19
mm))
Installation
Install the swingarm in the reverse order of removal. Pay attention to the following points:
Note when reusing the removed screw (1), apply a small quantity of the thread lock to it. |
: Thread lock cement
99000–32110
(thread lock cement super “1322” or
equivalent)
– insert the swingarm pivot shaft (2) and tighten it to the specified torque with the special tool.
Special tool
(a): 09944–28321 (hexagon socket
(19
mm))
Tightening torque swingarm pivot shaft (a): 15 n·m (1.5 Kgf-m, 11.0 Lbf-ft)
– Hold the swingarm pivot shaft with the special tool and tighten the swingarm pivot nut (3) to the specified torque.
Special tool
(a): 09944–28321 (hexagon socket
(19
mm))
Tightening torque swingarm pivot nut (b): 100 n·m (10.0 Kgf-m, 72.5 Lbf-ft)
– Tighten the swingarm pivot lock-nut (4) to the specified torque with the special tool.
Special tool
(b): 09940–14940 (swingarm pivot
thrust
adjuster wrench)
Tightening torque swingarm pivot lock-nut (c): 90 n·m (9.0 Kgfm, 65.0 Lbf-ft)
Tightening torque rear shock absorber upper mounting nut (d): 50 n·m (5.0 Kgf-m, 36.0 Lbf-ft) rear shock absorber lower mounting nut (e): 50 n·m (5.0 Kgf-m, 36.0 Lbf-ft) cushion lever mounting nut (f): 98 n·m (9.8 Kgfm, 71.0 Lbf-ft)
Engine top side assembly
Assemble the engine top side in the reverse order of
disassembly. Pay attention to the following points:
Cylinder head
Install the dowel pins and a new cylinder head gasket
(1) to the cylinder.
Caution
use a new gasket to prevent gas leakage.
Place the cylinder head ...
Special tools and equipment
Recommended service material
Note
required service material is also described in the following.
“Drive chain related components”
Special tool
...
Wiring harness routing diagram
Wiring harness no. 2
Tapping clamp
: insert the clamp from the front side. Place the turn signal
and position light couplers in front of the clamp.
Steel clamp
: clamp the wiring harness at the blue taping point. Bend
the steel clamps to the front side.
...