Inspect brake system initially at 1 000 km (600 miles, 2 months) and every 6 000 km (4 000 miles, 12 months) thereafter
Inspect brake hose and brake fluid every 6 000 km (4 000 miles, 12 months)
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Brake fluid level check
BF: brake fluid (dot 4)
Brake pads check
The extent of brake pad wear can be checked by observing the grooved limit line “a” on the pads. When the wear exceeds the grooved limit line, replace the pads with new ones. Refer to “front brake pad replacement” in section 4b and “rear brake pad replacement” in section 4c .
Caution
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Front and rear brake hose inspection
Inspect the brake hoses and hose joints for crack, damage or brake oil leakage. If any defects are found, replace the brake hose with a new one. Refer to “front brake hose removal and installation” in section 4a and “rear brake hose removal and installation” in section 4a .
Brake pedal height inspection and adjustment
Adjust the brake pedal height if necessary.
Brake pedal height “a” standard: 65 – 75 mm (2.6 – 3.0 In)
Tightening torque rear master cylinder rod lock-nut (a): 17 n·m ( 1.7 Kgf-m, 12.5 Lbf-ft)
Brake hose replacement
Replace brake hose every 4 years
Refer to “front brake hose removal and installation” in section 4a and “rear brake hose removal and installation” in section 4a .
Brake fluid replacement
Replace brake fluid every 2 years
Refer to “brake fluid replacement” in section 4a .
Air bleeding from brake fluid circuit
Refer to “air bleeding from brake fluid circuit” in section 4a Rear brake light switch adjustment
Refer to “rear brake light switch inspection and adjustment” in section 4a .
Rear brake master cylinder components
Reservoir cap
Plate
Diaphragm
Reservoir tank
Reservoir hose
Brake hose
Brake hose union bolt
Brake hose connector
Master cylinder
Spring
Piston/cup set
Push rod
Dust boot
23 N·m (2.3 Kgf-m,
16.5 Lbf-ft)
10 N·m
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Exhaust emission control system
description
The exhaust emission control system is composed of the pair system, exhaust
control system, ho2 sensor, threeway
catalyst system and isc system. The fresh air is drawn into the exhaust ports
through the pair control solenoid
valve and pair reed valves. The pair control solenoid valve is operat ...
Specifications
Service data
Valve + guide
unit: mm (in)
Camshaft + cylinder head
unit: mm (in)
Cylinder + piston + piston ring
unit: mm (in)
Conrod + crankshaft
unit: mm (in)
Balancer
unit: mm (in)
Oil pump
Clutch
unit: mm (in)
Drive train
unit: mm (in) except ratio
...