Suzuki GSX-R 1000 Service Manual: Clutch cable removal and installation
Removal
- Remove the left side cowling. Refer to “exterior parts removal and installation” in section 9d .
- Disconnect the clutch cable from the clutch lever.
Refer to “handlebar removal and installation” in section 6b .
- Remove the clutch cable as shown in the throttle cable routing diagram. Refer to “throttle cable routing diagram” in section 1d .
Installation
- Install the clutch cable as shown in the throttle cable routing diagram. Refer to “throttle cable routing diagram” in section 1d .
- Reinstall the removed parts.
Clutch lever position switch inspection
Inspect the clutch lever position switch in the following
procedures:
disconnect the clutch lever position switch lead
wires (1).
Inspect the clutch lever position switch for co ...
Clutch control system components
Push rod
Clutch release camshaft
Clutch release arm
Clutch cable
1 N·m (0.1 Kgf-m, 0.7
Lbf-ft)
6 N·m
(0.6 Kgf-m, 4.5 Lbf-ft)
10 N·m
(1.0 ...
Other materials:
Swingarm bearing removal and installation
Removal
Remove the swingarm. Refer to “swingarm removal and installation” .
Remove the swingarm pivot bearings (1) using the
special tool.
Special tool
(a):
09921–20240 (bearing remover set)
Remove the center spacer (2).
Remove the cushion lever bearing (3) usin ...
Precautions
Precautions for brake system
Refer to “general precautions” in section 00 (page 00-1).
Brake fluid information
This brake system is filled with an ethylene glycol-based dot 4
brake fluid. Do not use or mix
different types of fluid, such as silicone-based or petroleum-based.
...
Air cleaner box removal and installation
Removal
Lift and support the fuel tank. Refer to “fuel tank
removal and installation” in section 1g (page 1g-
9).
Remove the air cleaner box cover. Refer to “air cleaner element removal
and installation” .
Remove the air cleaner mounting bolt.
Remove the air clea ...