Suzuki GSX-R 1000 Service Manual: Drive chain inspection and adjustment
Inspect drive chain
initially at 1 000 km (600 miles, 2 months) and every
6 000 km (4 000 miles, 12 months) thereafter
Drive chain visual check
- With the transmission in neutral, support the
motorcycle using a jack and turn the rear wheel
slowly by hand.
- Visually check the drive chain for the possible defects listed as
follows. If any defects are found, the drive chain must be replaced. Refer
to “drive chain replacement” in section 3a .
- Loose pins
- damaged rollers
- dry or rusted links
- kinked or binding links
- excessive wear
- improper chain adjustment
- missing o-ring seals
Note
when replacing the drive chain, replace the
drive chain and sprockets as a set. |
Drive chain length inspection
- Loosen the axle nut (1).
- Loosen the left and right chain adjuster lock-nuts (2).
- Give tension to the drive chain fully by turning both
chain adjuster bolts (3).
- Count out 21 pins (20 pitches) on the chain and
measure the distance between the two points. If the
distance exceeds the service limit, the chain must be
replaced.
Drive chain 20-pitch length
service limit: 319.4 Mm (12.57 In)
- After finishing the drive chain length inspection,
adjust the drive chain slack.
Drive chain slack adjustment
- Support the motorcycle with a jack.
- Loosen the axle nut (1).
- Loosen the left and right chain adjuster lock-nuts (2).
- Loosen or tighten both chain adjuster bolts (3) until
there is 20 – 30 mm (0.8 – 1.2 In) of slack “a” at the
middle of the chain between the engine and rear
sprockets as shown in the figure.
Caution
the reference marks “a” on both sides of the
swingarm and the edge of each chain
adjuster must be aligned to ensure that the
front and rear wheels are correctly aligned. |
Drive chain slack “a”
standard: 20 – 30 mm (0.8 – 1.2 In)
- After adjusting the drive chain, tighten the axle nut
(1) to the specified torque.
Tightening torque
rear axle nut: 100 n·m (10.0 Kgf-m, 72.5 Lbf-ft)
- Tighten both chain adjuster lock-nuts (2) securely.
- Recheck the drive chain slack after tightening the
axle nut.
Inspect clutch cable play
every 6 000 km (4 000 miles, 12 months)
Inspect and adjust the clutch cable play “a” as follows.
Clutch cable play “a”
10 – 15 mm (0.4 – 0.6 In)
Lift and support ...
Clean and lubricate drive chain
every 1 000 km (600 miles)
Clean and lubricate the drive chain in the following
procedures:
clean the drive chain with kerosine. If the drive chain
tends ...
Other materials:
Clutch cable removal and installation
Removal
Remove the left side cowling. Refer to “exterior parts removal and
installation” in section 9d .
Disconnect the clutch cable from the clutch lever.
Refer to “handlebar removal and installation” in section 6b .
Remove the clutch cable as shown in the throttle cable ro ...
Gearshift shaft / gearshift cam plate components
Gearshift shaft
Gearshift cam drive plate
Gearshift cam plate
Gearshift cam stopper
19 N·m (1.9 Kgf-m,
13.5 Lbf-ft)
13 N·m
(1.3 Kgf-m, 9.5 Lbf-ft)
8.5 N·m
(0.85 Kgf-m, 6.0 Lbf-ft)
Apply grease to oil
seal lip.
Apply thread l ...
Conrod crank pin bearing removal and
installation
Refer to “engine bottom side disassembly” (page 1d-
49).
Refer to “engine bottom side assembly” .
Removal
Remove the conrod crank pin bearings (1).
Note
do not remove the bearings (1) unless
absolutely necessary.
Make a note of where the bearings are
removed ...