Suzuki GSX-R 1000 Service Manual: Front brake hose removal and installation
Removal
- Drain brake fluid. Refer to “brake fluid replacement” .
2) Remove the front brake hoses as shown in the front brake hose routing diagram. Refer to “front brake hose routing diagram” .
Installation
| Caution the seal washers should be replaced with the new ones to prevent fluid leakage. |
- Install the front brake hose as shown in the front brake hose routing diagram. Refer to “front brake hose routing diagram” .
- Bleed air from the front brake system. Refer to “air bleeding from brake fluid circuit” .
Brake fluid replacement
Caution
handle brake fluid with care: the fluid reacts
chemically with paint, plastic, rubber
materials, etc.
Front brake
Place the motorcycle on a level surface and keep the ...
Rear brake hose removal and installation
Removal
Drain brake fluid. Refer to “brake fluid replacement” .
Remove the rear brake hoses as shown in the rear brake hose routing
diagram. Refer to “rear brake hose routing diagram” . ...
Other materials:
Starting the engine
Before attempting to start the
engine, make sure:
The transmission is in neutral.
The engine stop switch is in
the "" position.
Note: this motorcycle has a
starter interlock system for the
ignition and starter circuit. The
engine can only be started if:
...
Balancer shaft journal bearing inspection
and selection
Refer to “engine bottom side disassembly” (page 1d-
49).
Refer to “engine bottom side assembly” .
Inspection
Inspect the bearing surfaces for any signs of fusion,
pitting, burn or flaws. If any, replace them with a
specified set of bearings.
Selection
Place the plastigauge axial ...
Wiring harness routing diagram
Wiring harness no. 2
Tapping clamp
: insert the clamp from the front side. Place the turn signal
and position light couplers in front of the clamp.
Steel clamp
: clamp the wiring harness at the blue taping point. Bend
the steel clamps to the front side.
...