Toyota RAV4 manuals

Suzuki GSX-R 1000 Service Manual: Front brake master cylinder components

Suzuki GSX-R. Front brake master cylinder components



  1. Reservoir cap
  2. Plate
  3. Diaphragm
  4. Reservoir tank
  5. Master cylinder
  6. Dust boot
  7. Piston set
  8. Brake lever
  9. Brake lever pivot bolt
  10. Brake lever pivot bolt lock-nut
  11. Brake light switch
  12. Brake hose union bolt
  13. Brake hose
  14. 23 N·m (2.3 Kgf-m,
    16.5 Lbf-ft)
  15. 1 N·m
    (0.1 Kgf-m, 0.5 Lbf-ft)
  16. 6 N·m
    (0.6 Kgf-m, 4.5 Lbf-ft)
  17. 0 N·m
    (1.0 Kgf-m, 0.7 Lbf-ft)
  18. 6 N·m
    (0.6 Kgf-m, 4.5 Lbf-ft)

Apply brake fluid.


Apply silicone grease.


Do not reuse.

Rear brake hose removal and installation
Removal Drain brake fluid. Refer to “brake fluid replacement” .  Remove the rear brake hoses as shown in the rear brake hose routing diagram. Refer to “rear brake hose routing diagram” . ...

Front brake master cylinder assembly removal and installation
Removal Drain brake fluid. Refer to “brake fluid replacement” .  Disconnect the front brake light switch coupler (1).  Place a rag underneath the brake hose union bolt (2) on the m ...

Other materials:

Engine oil and filter replacement
Replace engine oil initially at 1 000 km (600 miles, 2 months) and every 6 000 km (4 000 miles, 12 months) thereafter Replace oil filter initially at 1 000 km (600 miles, 2 months) and every 18 000 km (11 000 miles, 36 months) thereafter Oil should be changed while the engine is warm. Oil filt ...

Front brake disc inspection
Brake disc thickness Check the brake disc for damage or cracks and measure the thickness using the micrometer. Replace the brake disc if the thickness is less than the service limit or if defect is found. Special tool (a): 09900–20205 (micrometer (0 – 25 mm)) Brake disc thickness service ...

Radiator inspection and cleaning
Radiator hose inspection Refer to “cooling system inspection” in section 0b . Radiator inspection Inspect the radiator for water leaks. If any defects are found, replace the radiator with a new one. If the fins are bent or dented, repair them by carefully straightening them with the blade of ...

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