Toyota RAV4 manuals

Suzuki GSX-R 1000 Service Manual: Front brake master cylinder components

Suzuki GSX-R. Front brake master cylinder components



  1. Reservoir cap
  2. Plate
  3. Diaphragm
  4. Reservoir tank
  5. Master cylinder
  6. Dust boot
  7. Piston set
  8. Brake lever
  9. Brake lever pivot bolt
  10. Brake lever pivot bolt lock-nut
  11. Brake light switch
  12. Brake hose union bolt
  13. Brake hose
  14. 23 N·m (2.3 Kgf-m,
    16.5 Lbf-ft)
  15. 1 N·m
    (0.1 Kgf-m, 0.5 Lbf-ft)
  16. 6 N·m
    (0.6 Kgf-m, 4.5 Lbf-ft)
  17. 0 N·m
    (1.0 Kgf-m, 0.7 Lbf-ft)
  18. 6 N·m
    (0.6 Kgf-m, 4.5 Lbf-ft)

Apply brake fluid.


Apply silicone grease.


Do not reuse.

Rear brake hose removal and installation
Removal Drain brake fluid. Refer to “brake fluid replacement” .  Remove the rear brake hoses as shown in the rear brake hose routing diagram. Refer to “rear brake hose routing diagram” . ...

Front brake master cylinder assembly removal and installation
Removal Drain brake fluid. Refer to “brake fluid replacement” .  Disconnect the front brake light switch coupler (1).  Place a rag underneath the brake hose union bolt (2) on the m ...

Other materials:

Dimmer / passing light switch inspection
Inspect the dimmer/passing light switch in the following procedures:  remove the air cleaner box. Refer to “air cleaner box removal and installation” in section 1d .  Disconnect the left handlebar switch coupler (1). (Yellow) Inspect the dimmer/passing light switch ...

Crankcase breather (pcv) cover inspection
Inspect the crankcase breather (pcv) cover in the following procedures:  remove the crankcase breather (pcv) cover. Refer to “crankcase breather (pcv) hose / reed valve / cover removal and installation” .  Inspect the crankcase breather (pcv) cover for carbon deposit. If carbon ...

Clutch cable play inspection and adjustment
Inspect clutch cable play every 6 000 km (4 000 miles, 12 months) Inspect and adjust the clutch cable play “a” as follows. Clutch cable play “a” 10 – 15 mm (0.4 – 0.6 In) Lift and support the fuel tank. Refer to “fuel tank removal and installation” in section 1g (page 1g- 9).   ...

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