Toyota RAV4 manuals

Suzuki GSX-R 1000 Service Manual: Front brake master cylinder components

Suzuki GSX-R. Front brake master cylinder components



  1. Reservoir cap
  2. Plate
  3. Diaphragm
  4. Reservoir tank
  5. Master cylinder
  6. Dust boot
  7. Piston set
  8. Brake lever
  9. Brake lever pivot bolt
  10. Brake lever pivot bolt lock-nut
  11. Brake light switch
  12. Brake hose union bolt
  13. Brake hose
  14. 23 N·m (2.3 Kgf-m,
    16.5 Lbf-ft)
  15. 1 N·m
    (0.1 Kgf-m, 0.5 Lbf-ft)
  16. 6 N·m
    (0.6 Kgf-m, 4.5 Lbf-ft)
  17. 0 N·m
    (1.0 Kgf-m, 0.7 Lbf-ft)
  18. 6 N·m
    (0.6 Kgf-m, 4.5 Lbf-ft)

Apply brake fluid.


Apply silicone grease.


Do not reuse.

Rear brake hose removal and installation
Removal Drain brake fluid. Refer to “brake fluid replacement” .  Remove the rear brake hoses as shown in the rear brake hose routing diagram. Refer to “rear brake hose routing diagram” . ...

Front brake master cylinder assembly removal and installation
Removal Drain brake fluid. Refer to “brake fluid replacement” .  Disconnect the front brake light switch coupler (1).  Place a rag underneath the brake hose union bolt (2) on the m ...

Other materials:

Combination meter inspection
Led inspection Check that the leds “a” (fi, fuel, engine rpm, oil pressure/engine coolant, immobilizer (e-02, 19, 24, 51) and meter panel illumination) immediately light up when the ignition switch is turned on. Check that the other leds “b” (neutral, high-beam and turn signal indicator ligh ...

Clutch cable removal and installation
Removal Remove the left side cowling. Refer to “exterior parts removal and installation” in section 9d .  Disconnect the clutch cable from the clutch lever. Refer to “handlebar removal and installation” in section 6b .  Remove the clutch cable as shown in the throttle cable ro ...

Front wheel removal
Place the motorcycle on the side stand. Remove both brake calipers from the front forks by removing two mounting bolts 1 on each calipers. Note: never squeeze the front brake lever with the caliper removed. It is very difficult to force the pads back into the caliper asse ...

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