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Suzuki GSX-R 1000 Service Manual: Front brake master cylinder parts inspection

Refer to “front brake master cylinder / brake lever disassembly and assembly” .

Master cylinder

Inspect the master cylinder bore for any scratches or other damage

Suzuki GSX-R. Master cylinder


Piston / rubber parts

Inspect the piston surface for any scratches or other damage.

Inspect the primary cup, secondary cup and dust boot for wear or damage.

Suzuki GSX-R. Piston / rubber parts


Front brake master cylinder / brake lever disassembly and assembly
Refer to “front brake master cylinder assembly removal and installation” . Disassembly Remove the reservoir cap (1), plate (2), diaphragm (3) and reservoir tank (4). Remove the brake ...

Rear brake master cylinder components
Reservoir cap Plate Diaphragm Reservoir tank Reservoir hose Brake hose Brake hose union bolt Brake hose connector Master cylinder Spring Pis ...

Other materials:

Brake fluid replacement
Caution handle brake fluid with care: the fluid reacts chemically with paint, plastic, rubber materials, etc. Front brake Place the motorcycle on a level surface and keep the handlebars straight.  Remove the brake fluid reservoir cap and diaphragm.  Suck u ...

Engine oil and filter replacement
Replace engine oil initially at 1 000 km (600 miles, 2 months) and every 6 000 km (4 000 miles, 12 months) thereafter Replace oil filter initially at 1 000 km (600 miles, 2 months) and every 18 000 km (11 000 miles, 36 months) thereafter Oil should be changed while the engine is warm. Oil filt ...

Special tools and equipment
Recommended service material Note required service material is also described in the following. “Drive chain related components” Special tool ...

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