Note the right and left front forks are installed symmetrically and therefore the removal procedure for one side is the same as that for the other side. |
Removal
Caution
|
Note slightly loosen the front fork cap (5) to facilitate later disassembly. |
Special tool
: 09941–53670 (front fork cap
socket
wrench (45 mm))
Note hold the front fork by hand to prevent it sliding out of the steering stem. |
Installation
Tightening torque front fork cap (a): 35 n·m (3.5 Kgf-m, 25.5 Lbf-ft)
|
Tightening torque front fork lower clamp bolt (b): 23 n·m (2.3 Kgfm, 16.5 Lbf-ft)
Tightening torque front fork upper clamp bolt (c): 23 n·m (2.3 Kgfm, 16.5 Lbf-ft)
Tightening torque handlebar clamp bolt (d): 23 n·m (2.3 Kgf-m, 16.5 Lbf-ft)
![]() remounting the brake calipers, pump the brake lever until the pistons push the pads correctly. |
Note before tightening the front axle bolt and front axle pinch bolts, move the front fork up and down four or five times. |
Schematic and routing diagram
Cooling circuit diagram
Water hose routing diagram
Thermostat air bleeder hole
Cushion
O-ring
Radiator heat guard
: be careful not to damage the pawls when removing.
Yellow
marking
White
marking
Clamp end
should face downward
...
Combination meter inspection
Led inspection
Check that the leds “a” (fi, fuel, engine rpm, oil
pressure/engine coolant, immobilizer (e-02, 19, 24, 51)
and meter panel illumination) immediately light up when
the ignition switch is turned on.
Check that the other leds “b” (neutral, high-beam and
turn signal indicator ligh ...
Swingarm related parts inspection
Refer to “swingarm removal and installation” (page 2c-
9).
Spacers
Remove the collar and spacer from the swingarm.
Inspect the collars and spacer for wear and damage.
If any defects are found, replace them with new
ones.
Chain buffer
Inspect the chain buffer for wear and ...