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Suzuki GSX-R 1000 Service Manual: Rear fender construction

Suzuki GSX-R. Rear fender construction


  1. Electric parts holder bracket
  2. Rear fender (front)
  3. Rear fender (rear)
  4. Rear fender (lower)
  5. Rear fender guard (e-24 only)
Exterior parts construction
Upper cowling bracket : set the punch mark to the front and upper side. Rear view mirror cushion : set the dent side to inside. To frame To headlight assembly ...

Frame cover construction
Frame cover (center) Frame cover (rear), lh/rh Frame cover (lh/rh) ...

Other materials:

Radiator inspection and cleaning
Radiator hose inspection Refer to “cooling system inspection” in section 0b . Radiator inspection Inspect the radiator for water leaks. If any defects are found, replace the radiator with a new one. If the fins are bent or dented, repair them by carefully straightening them with the blade of ...

Crankcase breather (pcv) hose / reed valve / cover removal and installation
Removal Lift and support the fuel tank with the prop stay. Refer to “fuel tank removal and installation” in section 1g .  Remove the air cleaner box. Refer to “air cleaner box removal and installation” in section 1d .  Disconnect the crankcase breather (pcv) hose (1). ...

Engine assembly installation
Install the engine in the reverse order of engine removal. Pay attention to the following points:  before installing the engine, install the collars (1). Before installing the engine, install the engine mounting thrust adjusters (2). Gradually raise the rear side of ...

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