Toyota RAV4 manuals

Suzuki GSX-R 1000 Service Manual: Steering components

Suzuki GSX-R. Handlebars inspection



  1. Steering stem head nut
  2. Steering stem upper bracket
  3. Steering stem lock-nut
  4. Washer
  5. Steering stem nut
  6. Dust seal cover
  7. Dust seal
  8. Steering stem upper bearing
  9. Steering stem lower bearing
  10. Lower seal
  11. Steering stem lower bracket
  12. Steering stem lower bearing inner race
  13. 90
    N·m (9.0 Kgf-m, 65.0 Lbf-ft)
  14. 80 N·m
    (8.0 Kgf-m, 58.0 Lbf-ft)
  15. 45 N·m
    (4.5 Kgf-m, 32.5 Lbf-ft) then turn back 1/2 – 1/4
  16. 23 N·m
    (2.3 Kgf-m, 16.5 Lbf-ft)

Apply grease.


Do not reuse.

Handlebars inspection
Refer to “handlebar removal and installation” (page 6b- 2). Inspect the handlebars for distortion and damage. If any defect is found, replace the handlebar with a new one. ...

Steering damper construction
Steering damper Dust seal Bearing 23 N·m (2.3 Kgf-m, 16.5 Lbf-ft) Apply grease. ...

Other materials:

Conrod and crankshaft inspection
Refer to “engine bottom side disassembly” (page 1d- 49). Refer to “engine bottom side assembly” . Conrod small end I.D. Measure the conrod small end inside diameter using the small bore gauge. If the conrod small end inside diameter exceeds the service limit, replace the conrod. Special ...

Procedure for returning to service
Clean the entire motorcycle.  Remove the oily rags from the air cleaner intake and muffler outlet.  Drain all the engine oil. Install a new oil filter and fill the engine with fresh oil as outlined in this manual.  Remove the spark plugs. Turn the engine a few tim ...

Light bulb replacement
The wattage rating of each bulb is shown in the following chart. When replacing a burned-out bulb, always use the same wattage rating according to the following chart. Caution Using a light bulb with the wrong wattage rating can cause electrical system damage or shorte ...

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