Toyota RAV4 manuals

Suzuki GSX-R 1000 Service Manual: Front brake master cylinder components

Suzuki GSX-R. Front brake master cylinder components



  1. Reservoir cap
  2. Plate
  3. Diaphragm
  4. Reservoir tank
  5. Master cylinder
  6. Dust boot
  7. Piston set
  8. Brake lever
  9. Brake lever pivot bolt
  10. Brake lever pivot bolt lock-nut
  11. Brake light switch
  12. Brake hose union bolt
  13. Brake hose
  14. 23 N·m (2.3 Kgf-m,
    16.5 Lbf-ft)
  15. 1 N·m
    (0.1 Kgf-m, 0.5 Lbf-ft)
  16. 6 N·m
    (0.6 Kgf-m, 4.5 Lbf-ft)
  17. 0 N·m
    (1.0 Kgf-m, 0.7 Lbf-ft)
  18. 6 N·m
    (0.6 Kgf-m, 4.5 Lbf-ft)

Apply brake fluid.


Apply silicone grease.


Do not reuse.

Rear brake hose removal and installation
Removal Drain brake fluid. Refer to “brake fluid replacement” .  Remove the rear brake hoses as shown in the rear brake hose routing diagram. Refer to “rear brake hose routing diagram” . ...

Front brake master cylinder assembly removal and installation
Removal Drain brake fluid. Refer to “brake fluid replacement” .  Disconnect the front brake light switch coupler (1).  Place a rag underneath the brake hose union bolt (2) on the m ...

Other materials:

Ckp sensor inspection
Refer to “electrical components location” in section 0a . Ckp sensor peak voltage Lift and support the fuel tank. Refer to “fuel tank removal and installation” in section 1g (page 1g- 9). Disconnect the ckp sensor coupler (1). Note be sure that all of the couplers are connect ...

Exhaust control system operation
The excs is operated by the signal supplied from the ecm. The open/close operation of the excv is performed by the excva which is controlled by the ecm by changing the current direction of the actuator motor. The position sensor (incorporated in the excva) detects the excva movement by measuri ...

Cooling system inspection
Inspect cooling system every 6 000 km (4 000 miles, 6 months) Replace engine coolant every 2 years Engine coolant level inspection Hold the motorcycle vertically.  Check the engine coolant level by observing the “f” and “l” lines on the engine coolant reservoir tank. If the level i ...

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