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Suzuki GSX-R 1000 Service Manual: Headlight bulb and position light bulb replacement

Suzuki GSX-R 1000 Service Manual / Body and accessories / Lighting systems / Repair instructions / Headlight bulb and position light bulb replacement

Caution

when you touch the bulb with your bare hands, clean the bulb with a cloth moistened with alcohol or soap water to prevent premature bulb failure.

Low beam bulb

  1. Remove the combination meter. Refer to “combination meter removal and installation” in section 9c .
  2.  Disconnect the headlight (low beam) coupler (1).
  3.  Remove the headlight bulb/socket (low beam) (2) by turning it counterclockwise.

Suzuki GSX-R. Low beam bulb


  1. Replace the headlight bulb (low beam) with a new one.
  2.  Reinstall the removed parts.

High beam bulb

  1. Remove the body cowling cover. Refer to “exterior parts removal and installation” in section 9d .
  2.  Disconnect the headlight (high beam) coupler (1).
  3.  Remove the headlight bulb/socket (high beam) (2) by turning it counterclockwise.

Suzuki GSX-R. High beam bulb


  1. Replace the headlight bulb (high beam) with a new one.
  2.  Reinstall the removed parts.

Position light bulb

  1. Disconnect the position light socket (1).

Suzuki GSX-R. Position light bulb


  1. Replace the position light bulb (2) with a new one.

Suzuki GSX-R. Position light bulb


  1. Reinstall the position light socket.
Headlight removal and installation
Removal Remove the body cowling assembly. Refer to “exterior parts removal and installation” in section 9d .  Remove the air intake pipes (1). Refer to “exterior parts removal and ins ...

Headlight beam adjustment
Adjust the headlight beam, both horizontally and vertically. Note  to adjust the headlight beam, adjust the beam horizontally first, then vertically.  It is not necessar ...

Other materials:

Dimmer / passing light switch inspection
Inspect the dimmer/passing light switch in the following procedures:  remove the air cleaner box. Refer to “air cleaner box removal and installation” in section 1d .  Disconnect the left handlebar switch coupler (1). (Yellow) Inspect the dimmer/passing light switch ...

Spark plug inspection and cleaning
Inspect spark plug every 6 000 km (4 000 miles, 12 months) Heat range Remove the spark plugs. Refer to “ignition coil and spark plug removal and installation” in section 1h .  Check spark plug heat range by observing electrode color. If the electrode of the spark plug is wet appe ...

Cylinder inspection
Refer to “engine top side disassembly” . Refer to “engine top side assembly” . Cylinder distortion Check the gasket surface of the cylinder for distortion. Use a straightedge and thickness gauge. Take clearance readings at several places. If any reading exceeds the service limit, replace t ...

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