Suzuki GSX-R 1000 Service Manual: Spark plug inspection and cleaning
Inspect spark plug
every 6 000 km (4 000 miles, 12 months)
Heat range
- Remove the spark plugs. Refer to “ignition coil and spark plug removal
and installation” in section 1h .
- Check spark plug heat range by observing electrode
color. If the electrode of the spark plug is wet
appearing or dark color, replace the spark plug with
hotter type one. If it is white or glazed appearing,
replace the spark plug with colder type one.
Heat range
- After finishing the spark plug inspection, reinstall the
removed parts.
Tightening torque
Spark plug gap
spark plug: 11 n·m (1.1 Kgf-m, 8.0 Lbf-ft)
- Remove the spark plugs. Refer to “ignition coil and spark plug removal
and installation” in section 1h .
- Measure the spark plug gap using a wire gauge. If it
is not within the specification, replace the spark plug.
Caution
- To prevent the damage of iridium center
electrode, use a wire gauge to check the
gap.
- Never adjust the spark plug gap.
|
Spark plug gap
0.8 – 0.9 Mm (0.031 – 0.035 In)
- After finishing the spark plug inspection, reinstall the
removed parts.
Tightening torque
spark plug: 11 n·m (1.1 Kgf-m, 8.0 Lbf-ft)
Electrodes condition
- Remove the spark plugs. Refer to “ignition coil and spark plug removal
and installation” in section 1h .
- Check the worn or burnt condition of the electrodes.
If it is extremely worn or burnt, replace the spark
plug. And also replace the spark plug if it has a
broken insulator, or damaged thread.
Caution
confirm the thread size and reach when
replacing the plug. If the reach is too short,
carbon will be deposited on the screw
portion of the plug hole and engine damage
may result. |
- After finishing the spark plug inspection, reinstall the
removed parts.
Tightening torque
spark plug: 11 n·m (1.1 Kgf-m, 8.0 Lbf-ft)
Inspect valve clearance
initially every 24 000 km (14 500 miles, 48 months)
Inspection
Valve clearance adjustment must be checked and
adjusted, a) at the time of periodic inspection, b) when
the ...
Inspect fuel line
every 6 000 km (4 000 miles, 12 months)
Inspect the fuel line in the following procedures:
lift and support the fuel tank. Refer to “fuel tank
removal and installation” ...
Other materials:
Front wheel related parts inspection
Refer to “front wheel assembly removal and installation” .
Tire
Refer to “tire inspection” in section 0b .
Front brake disc
Refer to “front brake disc inspection” in section 4b .
Dust seal
Inspect the lip of dust seals for wear or damage. If any
defects are found, replace the dust seal ...
Fi system troubleshooting
Customer complaint analysis
Record details of the problem (failure, complaint) and how it occurred as
described by the customer. For this purpose,
use of such an inspection form such as following will facilitate collecting
information to the point required for proper
analysis and diagnosis.
...
Rear brake pedal adjustment
The rear brake pedal position
must be properly adjusted at all
times or the disk brake pads will
bear against the disk causing
damage to the pads and to the
disk surface. Adjust the brake
pedal posit~ on in the following
manner:
Loosen lock nut 1, and turn
the push rod 2 to locate t ...