Suzuki GSX-R 1000 Service Manual: Exhaust system components

Suzuki GSX-R 1000 Service Manual / Engine / Exhaust system / Repair instructions / Exhaust system components

Suzuki GSX-R. Exhaust system components

Exhaust pipe gasket
Exhaust pipe assembly
Ho2 sensor
Connector : install the connector so that the chamfer side faces backward.
Muffler chamber
Muffler body
Excv cable no. 1
Excv cable no. 2
When loosening or tightening the pulley bolt, be sure to fix the pulley with an adjustable wrench, or excva may get damaged.
23
N·m (2.3 Kgf-m, 16.5 Lbf-ft)
25 N·m
(2.5 Kgf-m, 18.0 Lbf-ft)
10 N·m
(1.0 Kgf-m, 7.0 Lbf-ft)
5.5 N·m
(0.55 Kgf-m, 4.0 Lbf-ft)
5 N·m (0.5
Kgf-m, 3.5 Lbf-ft)
30 N·m
(3.0 Kgf-m, 21.5 Lbf-ft)

Apply muffler seal
Do not reuse.

Exhaust control system construction

Excv cable no. 1 (Cl) Excv cable no. 2 (Op) When loosening or tightening the pulley bolt, be sure to fix the pulley with an adjustable wrench, or excva may get dam ...

Excv cable removal and installation

Removal Turn the ignition switch off. Remove the front seat. Refer to “exterior parts removal and installation” in section 9d (page 9d- 6). Remove the left side cowling. Refer ...

Other materials:

License plate light bulb replacement
Caution when you touch the bulb with your bare hands, clean the bulb with a cloth moistened with alcohol or soap water to prevent premature bulb failure. Remove the license plate light mounting nuts. Remove the lens cover (1) by removing the screws. Re ...

Front brake pad replacement
Loosen the pad mounting pins (1). Remove the brake caliper by removing the caliper mounting bolts (2). Remove the pad mounting pins (1), brake pads and spring. Caution do not operate the brake lever while the pads are removed. Note when ...

Troubleshooting
This troubleshooting guide is provided to help you find the cause of some common complaints. Caution Failure to troubleshoot a problem correctly can damage your motorcycle. Improper repairs or adjustments may damage the motorcycle instead of fixing it. Such damage may ...