Suzuki GSX-R 1000 Service Manual: Engine
Precautions
Precautions for engine
Refer to “general precautions” in section 00 (page 00-1) and “precautions for electrical circuit service” in section 00 (page 00-2).
- Engine general information and diagnosis
- General description
- Schematic and routing diagram
- Component location
- Diagnostic information and procedures
- Specifications
- Special tools and equipment
- Emission control devices
- General description
- Schematic and routing diagram
- Repair instructions
- Specifications
- Special tools and equip
- Engine electrical devices
- Engine mechanical
- Schematic and routing diagram
- Diagnostic information and procedures
- Repair instructions
- Specifications
- Special tools and equipment
- Engine lubrication system
- Schematic and routing diagram
- Diagnostic information and procedures
- Repair instructions
- Specifications
- Special tools and equipment
- Engine cooling system
- Precautions
- General description
- Schematic and routing diagram
- Diagnostic information and procedures
- Repair instructions
- Specifications
- Special tools and equipment
- Fuel system
- Precautions
- General description
- Schematic and routing diagram
- Diagnostic information and procedures
- Repair instructions
- Specifications
- Special tools and equipment
- Ignition system
- General description
- Schematic and routing diagram
- Diagnostic information and procedures
- Repair instructions
- Specifications
- Special tools and equipment
- Starting system
- Schematic and routing diagram
- Diagnostic information and procedures
- Repair instructions
- Specifications
- Special tools and equipment
- Charging system
- Schematic and routing diagram
- Diagnostic information and procedures
- Repair instructions
- Specifications
- Special tools and equipment
- Exhaust system
Tightening torque list
Engine
Fi system + intake air system
Cooling system
Chassis
Tightening torque chart
For other bolts and nuts not listed in the preceding page, refer to this
chart:
...
Other materials:
Transmission removal
Remove the engine assembly from the frame. Refer to “engine assembly
removal” in section 1d .
Remove the engine top side. Refer to “engine top side disassembly” in
section 1d .
Separate the upper and lower crankcases. Refer to “engine bottom side
disassembly” in section 1 ...
Cylinder inspection
Refer to “engine top side disassembly” .
Refer to “engine top side assembly” .
Cylinder distortion
Check the gasket surface of the cylinder for distortion.
Use a straightedge and thickness gauge. Take clearance
readings at several places. If any reading exceeds the
service limit, replace t ...
Headlight removal and installation
Removal
Remove the body cowling assembly. Refer to “exterior parts removal and
installation” in section 9d .
Remove the air intake pipes (1). Refer to “exterior parts removal and
installation” in section 9d .
Remove the wiring harness no. 2 (2) By
disconnecting the couplers and ...