Suzuki GSX-R 1000 Service Manual: Engine
Precautions
Precautions for engine
Refer to “general precautions” in section 00 (page 00-1) and “precautions for electrical circuit service” in section 00 (page 00-2).
- Engine general information and diagnosis
- General description
- Schematic and routing diagram
- Component location
- Diagnostic information and procedures
- Specifications
- Special tools and equipment
- Emission control devices
- General description
- Schematic and routing diagram
- Repair instructions
- Specifications
- Special tools and equip
- Engine electrical devices
- Engine mechanical
- Schematic and routing diagram
- Diagnostic information and procedures
- Repair instructions
- Specifications
- Special tools and equipment
- Engine lubrication system
- Schematic and routing diagram
- Diagnostic information and procedures
- Repair instructions
- Specifications
- Special tools and equipment
- Engine cooling system
- Precautions
- General description
- Schematic and routing diagram
- Diagnostic information and procedures
- Repair instructions
- Specifications
- Special tools and equipment
- Fuel system
- Precautions
- General description
- Schematic and routing diagram
- Diagnostic information and procedures
- Repair instructions
- Specifications
- Special tools and equipment
- Ignition system
- General description
- Schematic and routing diagram
- Diagnostic information and procedures
- Repair instructions
- Specifications
- Special tools and equipment
- Starting system
- Schematic and routing diagram
- Diagnostic information and procedures
- Repair instructions
- Specifications
- Special tools and equipment
- Charging system
- Schematic and routing diagram
- Diagnostic information and procedures
- Repair instructions
- Specifications
- Special tools and equipment
- Exhaust system
Tightening torque list
Engine
Fi system + intake air system
Cooling system
Chassis
Tightening torque chart
For other bolts and nuts not listed in the preceding page, refer to this
chart:
...
Other materials:
Engine top side assembly
Assemble the engine top side in the reverse order of
disassembly. Pay attention to the following points:
Cylinder head
Install the dowel pins and a new cylinder head gasket
(1) to the cylinder.
Caution
use a new gasket to prevent gas leakage.
Place the cylinder head ...
Thermostat removal and installation
Removal
Drain a small amount of engine coolant. Refer to “cooling system
inspection” in section 0b .
Lift and support the fuel tank. Refer to “fuel tank
removal and installation” in section 1g (page 1g-
9).
Remove the thermostat cover (1).
Remove the thermostat ( ...
Diagnostic information and procedures
Drive chain and sprocket symptom diagnosis
Condition
Possible cause
Correction / reference item
Noisy drive chain
Worn sprocket
Replace
Worn drive chain
Replace
Stretched drive chain
Replace
Too large drive chain slack
Adju ...