Suzuki GSX-R 1000 Service Manual: Repair instructions

Diagnostic information and procedures

Engine lubrication symptom diagnosis Oil pressure check Check the engine oil pressure periodically. This will give a good indication of the condition of the moving parts. Note before ...

Oil pan / oil pressure regulator / oil strainer removal and installation

Note the oil pan/oil strainer/oil pressure regulator cannot be serviced with the engine installed in the frame. Removal Remove the engine assembly from the frame. Refer to “e ...

Other materials:

Stv actuator removal and installation
Refer to “throttle body disassembly and assembly” in section 1d . Caution never remove the stva from the throttle body. Isc valve inspection Refer to “dtc “c40” (p0505 / p0506 / p0507): isc valve circuit malfunction” in section 1a . Isc valve removal and installation Refer t ...

Front brake disc inspection
Brake disc thickness Check the brake disc for damage or cracks and measure the thickness using the micrometer. Replace the brake disc if the thickness is less than the service limit or if defect is found. Special tool (a): 09900–20205 (micrometer (0 – 25 mm)) Brake disc thickness service ...

Starter button inspection
Inspect the starter button in the following procedures:  remove the air cleaner box. Refer to “air cleaner box removal and installation” in section 1d .  Disconnect the right handlebar switch coupler (1). Inspect the starter button for continuity with the tester. If ...