Suzuki GSX-R 1000 Service Manual: Oil cooler / oil cooler hose inspection and cleaning
Refer to “exterior parts removal and installation” in section 9d .
Oil cooler hose inspection
Inspect the oil cooler hoses for any damage and oil leakage. If any defects are found, replace the oil cooler hose with a new one.
Oil cooler inspection
- Remove the oil cooler guard (1).
- Inspect the oil cooler for oil leakage. If any defects are found, replace the oil cooler with a new one. If the fins are bent or dented, repair them by carefully straightening them with the blade of a small screwdriver.
- Reinstall the removed parts.
Oil cooler cleaning
- Remove the oil cooler guard (1).
- Remove the oil cooler mounting bolts.
- Blow out any foreign matter that is stuck in the oil cooler fins using compressed air.
Caution
|
- Reinstall the removed parts.
- Remove the oil cooler guard (4).
Installation
Install the oil cooler and oil cooler hoses in the reverse order of removal. Pay attention to the following points:
- apply thread lock to the oil cooler mounting bolt and tighten them securely.
: Thread lock cement
99000–32110
(thread lock cement super “1322” or
equivalent)
- Apply engine oil to new o-rings.
| Caution replace the o-rings with new ones to prevent oil leakage. |
- Apply thread lock to the oil cooler hose bolts and tighten them securely
: Thread lock cement
99000–32110
(thread lock cement super “1322” or
equivalent)
- Pour engine oil. Refer to “engine oil and filter replacement” in section 0b .
- Install the removed parts.
Oil pressure regulator / oil strainer
inspection
Refer to “oil pan / oil pressure regulator / oil strainer removal and
installation” .
Oil pressure regulator
Inspect the operation of the oil pressure regulator by
pushing the piston with a prope ...
Oil cooler / oil cooler hose removal and
installation
Refer to “electrical components location” in section 0a .
Removal
Turn the ignition switch off.
Remove the left side cowling. Refer to “exterior parts removal and
installation” in sect ...
Other materials:
Turn signal / side-stand relay inspection
Refer to “electrical components location” in section 0a .
Note
make sure that the battery is fully charged.
Before removing the turn signal/side-stand relay, check
the operation of the turn signal light.
If the turn signal light does not illuminate, inspect the
bulb, turn signa ...
Spark plugs
Your motorcycle comes equipped
with ngk cr9e or denso
u27esr-n spark plugs. To determine
if the standard spark plug is
right for your usage, check the
color of the plug's porcelain center
electrode insulator after motorcycle
operation. A light brown
color indicates that the plug is correct.
...
Air cleaner element inspection
Inspect air cleaner element
every 6 000 km (4 000 miles, 12 months)
Inspection
Remove the air cleaner element. Refer to “air cleaner element removal
and installation” in section 1d .
Inspect the air cleaner element for clogging. If it is
clogged with dirt, replace it with a new on ...