Suzuki GSX-R 1000 Service Manual: Crankshaft journal bearing inspection and selection
Refer to “engine bottom side disassembly” (page 1d- 49).
Refer to “engine bottom side assembly” .
Inspection
- Inspect each upper and lower crankcase bearing for any damage.
- Set the crankshaft onto the upper crank case.
- Install the plastigauge onto each crankshaft journal.
Special tool
(a): 09900–22301 (plastigage (0.025 –
0.076
Mm))
- Mate the lower crankcase with the upper crankcase.
- Tighten the crankshaft journal bolts (m9). Tighten each bolt a little at a time to equalize the pressure in the following two steps.
| Note do not rotate the crankshaft when a piece of plastigauge is installed. |
Tightening torque crankshaft journal bolt (m9): 18 n·m (1.8 Kgf-m, 13.0 Lbf-ft) then turn in 50°
- Remove the lower crankcase and measure the width of compressed plastigauge using the envelope scale. This measurement should be taken at the widest part of the compressed plastigauge. If the oil clearance exceeds the service limit, select the specified bearings from the bearing selection table.
Crankshaft journal oil clearance standard: 0.016 – 0.034 Mm (0.0006 – 0.0013 In)
Crankshaft journal oil clearance service limit: 0.080 Mm (0.0031 In)
Selection
- Check the corresponding crankcase journal i.D.
Codes “a” ([a], [b] or [c]), which are stamped on the rear of the upper crankcase.
Crankcase journal i.D. Specification
- Check the corresponding crankshaft journal o.D.
Codes “b” ([a], [b] or [c]), which are stamped on the crankshaft.
- Measure the crankshaft o.D. With the special tool. If any of the measurements are out of specification, replace the crankshaft.
Crankshaft journal o.D. Specification
Special tool
(a): 09900–20202 (micrometer (25 –
50
mm))
- Select the specified bearings from the bearing selection table
Bearing selection table
Bearing thickness specification
|
Conrod crank pin bearing inspection and
selection
Refer to “engine bottom side disassembly” (page 1d-
49).
Refer to “engine bottom side assembly” .
Inspection
Inspect the bearing surfaces for any signs of fusion,
pitting, burn or flaws. If ...
Crankshaft thrust clearance inspection and
selection
Refer to “engine bottom side disassembly” (page 1d-
49).
Refer to “engine bottom side assembly” .
Inspection
With the crankshaft’s right-side and left-side thrust
bearings inserted into the ...
Other materials:
DTC “c23” (p1651-h/l): to sensor circuit
malfunction
Detected condition and possible cause
Detected condition
Possible cause
C23
The sensor voltage should be the
following for 2 sec. And more, after ignition
switch is turned on.
0.2 V ≤ Sensor voltage < 4.8 V
To sensor circuit open or shor ...
Brake pad
Front
Rear
Inspect the front and rear brake
pads to see if they are worn down
to the grooved wear limit line 1. If
a pad is worn to the grooved wear
limit line, it must be replaced with
a new one. After replacing either
the front or rear brake pads, the
brake lever or pedal must be
...
Drive mode selector description
Engine power characteristics can be changed in 3
modes by operating the drive mode selector to meet
various riding conditions and rider’s preference.
Operation
Drive mode is preset at a-mode when the ignition switch
and engine stop switch are turned on. Follow the
procedure below to operat ...