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Suzuki GSX-R 1000 Service Manual: Starter motor removal and installation

Suzuki GSX-R 1000 Service Manual / Engine / Starting system / Repair instructions / Starter motor removal and installation

Removal

  1. Turn the ignition switch off and disconnect the battery (–) lead wire (1).
  2.  Lift and support the fuel tank. Refer to “fuel tank removal and installation” in section 1g (page 1g- 9).
  3.  Disconnect the starter motor lead wire (2).
  4.  Remove the starter motor (3).

Suzuki GSX-R. Removal


Installation

Install the starter motor in the reverse order of removal.

Pay attention to the following points:

: Grease 99000–25010 (suzuki
super grease “a” or equivalent)

Caution

replace the o-ring with a new one.

Suzuki GSX-R. Removal


Install the starter motor. Refer to “wiring harness routing diagram” in section 9a .

Starter motor components
O-ring Housing end (inside) O-ring Starter motor case Armature Housing end (outside) 10 N·m (1.0 Kgf-m, 7.0 Lbf-ft) 4 N·m (0.4 Kgf-m, 3.0 Lbf- ...

Starter motor disassembly and assembly
Refer to “starter motor removal and installation” . Disassembly Disassemble the starter motor as shown in the starter motor components diagram. Refer to “starter motor components” . Assembly Rea ...

Other materials:

Special tools and equipment
Recommended service material Note required service material is also described in the following. “Handlebar components”  “steering components”  “steering damper construction” Special tool ...

Ignition switch removal and installation
Removal Remove the air cleaner box. Refer to “air cleaner box removal and installation” in section 1d .  Disconnect the ignition switch lead wire coupler (1).  Disconnect the immobilizer lead wire coupler (2). (For e-02, 19, 24, 51) Remove the harness clamp (3). ...

Combination meter inspection
Led inspection Check that the leds “a” (fi, fuel, engine rpm, oil pressure/engine coolant, immobilizer (e-02, 19, 24, 51) and meter panel illumination) immediately light up when the ignition switch is turned on. Check that the other leds “b” (neutral, high-beam and turn signal indicator ligh ...

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