Suzuki GSX-R 1000 Service Manual: Repair instructions

Starter motor runs but does not crank the engine

The starter motor runs when the transmission is in neutral, but does not run when the transmission is in any position other than neutral, with the side-stand up. Step Action ...

Starter motor components

O-ring Housing end (inside) O-ring Starter motor case Armature Housing end (outside) 10 N·m (1.0 Kgf-m, 7.0 Lbf-ft) 4 N·m (0.4 Kgf-m, 3.0 Lbf- ...

Other materials:

Clutch lifter pin inspection and adjustment
Refer to “clutch removal”  and “clutch installation” . Note when inspection and adjusting the clutch lifter pin, it is not necessary to install the clutch onto the countershaft. Inspect and adjust the clutch lifter pin in the following procedures:  assemble the ...

Gearshift shaft / gearshift cam plate removal and installation
Removal Remove the engine sprocket cover. Refer to “engine sprocket removal and installation” in section 3a .  Remove the clutch components. Refer to “clutch removal” in section 5c .  Remove the snap ring (1) and washer (2) from the gearshift shaft. Special tool : 09900–06 ...

To sensor removal and installation
Removal Remove the ap sensor. Refer to “ap sensor removal and installation” .  Disconnect the coupler (1) and remove the to sensor (2). Installation Install the to sensor in the reverse order of removal. Pay attention to the following point:  when installing the to s ...