Suzuki GSX-R 1000 Service Manual: Repair instructions
- Starter motor components
- Starter motor removal and installation
- Starter motor disassembly and assembly
- Starter motor inspection
- Starter relay removal and installation
- Starter relay inspection
- Turn signal / side-stand relay removal and installation
- Side-stand / ignition interlock system parts inspection
- Starter torque limiter removal and installation
- Starter torque limiter inspection
- Starter clutch inspection
- Starter button inspection
Starter motor runs but does not crank the
engine
The starter motor runs when the transmission is in neutral, but does not run
when the transmission is in any position
other than neutral, with the side-stand up.
Step
Action
...
Starter motor components
O-ring
Housing end (inside)
O-ring
Starter motor case
Armature
Housing end (outside)
10
N·m (1.0 Kgf-m, 7.0 Lbf-ft)
4 N·m (0.4
Kgf-m, 3.0 Lbf- ...
Other materials:
Lower light bulb
Turn the socket 1 counterclockwise
and remove it.
Turn the socket 2 counterclockwise
and remove it.
Remove the bulb 3 from the
socket.
Caution
Oil from your skin may damage
the headlight bulb or shorten
its life.
Grasp the new bulb with a
c ...
Starter motor disassembly and assembly
Refer to “starter motor removal and installation” .
Disassembly
Disassemble the starter motor as shown in the starter motor components
diagram. Refer to “starter motor components” .
Assembly
Reassemble the starter motor in the reverse order of
removal. Pay attention to the following points:
...
Throttle cable play inspection and adjustment
Inspect throttle cable play
initially at 1 000 km (600 miles, 2 months) and every
6 000 km (4 000 miles, 12 months) thereafter
Inspect and adjust the throttle cable play “a” as follows:
Throttle cable play “a”
2.0 – 4.0 Mm (0.08 – 0.16 In)
Remove the boot (1).
Loosen the lock-nu ...