Suzuki GSX-R 1000 Service Manual: Repair instructions

Starter motor runs but does not crank the engine

The starter motor runs when the transmission is in neutral, but does not run when the transmission is in any position other than neutral, with the side-stand up. Step Action ...

Starter motor components

O-ring Housing end (inside) O-ring Starter motor case Armature Housing end (outside) 10 N·m (1.0 Kgf-m, 7.0 Lbf-ft) 4 N·m (0.4 Kgf-m, 3.0 Lbf- ...

Other materials:

Cushion rod inspection
Refer to “cushion rod removal and installation” . Collar and spacer Remove the collar and spacer from the cushion rod.  Inspect the collar and spacer for any flaws or other damage. If any defects are found, replace it with a new one. Cushion rod bearing Insert the collar a ...

Front brake light switch inspection
Inspect the front brake light switch in the following procedures:  disconnect the front brake light switch coupler (1). Inspect the front brake light switch for continuity with the tester. If any abnormality is found, replace the front brake light switch with a new one. Re ...

Throttle body inspection and cleaning
Refer to “throttle body disassembly and assembly” . Cleaning Some carburetor cleaning chemicals, especially dip-type soaking solutions, are very corrosive and must be handled carefully. Always follow the chemical manufacturer’s instructions on proper use, handling and sto ...