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Suzuki GSX-R 1000 Service Manual: Starter motor runs but does not crank the engine

Suzuki GSX-R 1000 Service Manual / Engine / Starting system / Diagnostic information and procedures / Starter motor runs but does not crank the engine

The starter motor runs when the transmission is in neutral, but does not run when the transmission is in any position other than neutral, with the side-stand up.

Step

Action

Yes

No

1 Check the side-stand switch. Refer to “side-stand / ignition interlock system parts inspection” .

Is the side-stand switch ok?

Go to step 2. Faulty side-stand switch.
2 Check the starter clutch. Refer to “starter clutch removal and installation” .

Is the starter clutch ok?

  • Open circuit in wire harness.
  •  Poor contact of connector.
Faulty starter clutch.
Starter motor will not run
Note make sure the fuses are not blown and the battery is fully-charged before diagnosing. Troubleshooting Step Action Yes No 1 ...

Repair instructions
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Other materials:

Using the testers
Incorrectly connecting the (+) and (.) Probes may cause the inside of the tester to be burned.  If the voltage and current are not known, make measurements using the highest range.  When measuring the resistance with the multi-circuit tester (1), ∞ will be shown as 10.00 ...

Starter torque limiter inspection
Removal Remove the clutch cover. Refer to “clutch removal” in section 5c .  Remove the washers (1), starter idle gear no. 1 (2) And no. 2 (3). Remove the starter idle gear no. 2 Bearing (4), shaft (5) and washer (6). Hold the starter clutch with the special tool an ...

Ap sensor removal and installation
Removal Remove the front seat. Refer to “exterior parts removal and installation” in section 9d (page 9d- 6).  Disconnect the starter relay (1) from the holder. Disconnect the coupler (2) and remove the ap sensor (3). Installation Install the ap sensor in the rever ...

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