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Suzuki GSX-R 1000 Service Manual: Starter motor runs but does not crank the engine

Suzuki GSX-R 1000 Service Manual / Engine / Starting system / Diagnostic information and procedures / Starter motor runs but does not crank the engine

The starter motor runs when the transmission is in neutral, but does not run when the transmission is in any position other than neutral, with the side-stand up.

Step

Action

Yes

No

1 Check the side-stand switch. Refer to “side-stand / ignition interlock system parts inspection” .

Is the side-stand switch ok?

Go to step 2. Faulty side-stand switch.
2 Check the starter clutch. Refer to “starter clutch removal and installation” .

Is the starter clutch ok?

  • Open circuit in wire harness.
  •  Poor contact of connector.
Faulty starter clutch.
Starter motor will not run
Note make sure the fuses are not blown and the battery is fully-charged before diagnosing. Troubleshooting Step Action Yes No 1 ...

Repair instructions
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Other materials:

Rod guide case tightening torque
Tighten the rod guide case in the following procedures: measure the effective length l of the torque wrench. Calculate the reading torque on the torque wrench by use of the formula shown below. Special tool (a): 09940–84710 (rod guide case wrench) T: reading torque on the torq ...

Rear brake hose removal and installation
Removal Drain brake fluid. Refer to “brake fluid replacement” .  Remove the rear brake hoses as shown in the rear brake hose routing diagram. Refer to “rear brake hose routing diagram” . Installation Caution the seal washers should be replaced with new ones to prevent ...

Cushion lever removal and installation
Removal Remove the right side cowling and side frame covers. Refer to “exterior parts removal and installation” in section 9d .  Support the motorcycle with a jack to relieve load on the cushion levers.  Remove the left muffler and muffler chamber heat guard no. 2. Refer to ...

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