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Suzuki GSX-R 1000 Service Manual: Starter motor runs but does not crank the engine

Suzuki GSX-R 1000 Service Manual / Engine / Starting system / Diagnostic information and procedures / Starter motor runs but does not crank the engine

The starter motor runs when the transmission is in neutral, but does not run when the transmission is in any position other than neutral, with the side-stand up.

Step

Action

Yes

No

1 Check the side-stand switch. Refer to “side-stand / ignition interlock system parts inspection” .

Is the side-stand switch ok?

Go to step 2. Faulty side-stand switch.
2 Check the starter clutch. Refer to “starter clutch removal and installation” .

Is the starter clutch ok?

  • Open circuit in wire harness.
  •  Poor contact of connector.
Faulty starter clutch.
Starter motor will not run
Note make sure the fuses are not blown and the battery is fully-charged before diagnosing. Troubleshooting Step Action Yes No 1 ...

Repair instructions
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Other materials:

Evaporative emission control system removal and installation (only for e-33)
Hose removal Lift and support the fuel tank. Refer to “fuel tank removal and installation” in section 1g (page 1g- 9).  Remove the frame cover assembly. Refer to “exterior parts removal and installation” in section 9d .  Remove the evap hoses as shown in the evap canister h ...

Starter motor components
O-ring Housing end (inside) O-ring Starter motor case Armature Housing end (outside) 10 N·m (1.0 Kgf-m, 7.0 Lbf-ft) 4 N·m (0.4 Kgf-m, 3.0 Lbf-ft) 5 N·m (0.5 Kgf-m, 3.5 Lbf-ft) Apply grease to sliding surface Apply moly ...

Tire removal and installation
Removal The most critical factor of a tubeless tire is the seal between the wheel rim and the tire bead. For this reason, it is recommended to use a tire changer that can satisfy this sealing requirement and can make the operation efficient as well as functional.  Removal the wheel ass ...

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