Suzuki GSX-R 1000 Service Manual: Starter motor runs but does not crank the engine
The starter motor runs when the transmission is in neutral, but does not run when the transmission is in any position other than neutral, with the side-stand up.
|
Step |
Action |
Yes |
No |
| 1 | Check the side-stand switch. Refer to “side-stand / ignition
interlock system parts inspection” . Is the side-stand switch ok? |
Go to step 2. | Faulty side-stand switch. |
| 2 | Check the starter clutch. Refer to “starter clutch removal and
installation” . Is the starter clutch ok? |
|
Faulty starter clutch. |
Starter motor will not run
Note
make sure the fuses are not blown and the battery is fully-charged
before diagnosing.
Troubleshooting
Step
Action
Yes
No
1
...
Other materials:
Starter motor inspection
Refer to “starter motor disassembly and assembly” .
Carbon brush
Inspect the carbon brushes for abnormal wear, cracks or
smoothness in the brush holder.
If either carbon brush is defective, replace the brush
holder set with a new one.
Measure the length “a” of the carbon brushes using a
v ...
Precautions
Precautions for exhaust system
To avoid
the risk of being burned, do not touch the exhaust system when the
system is hot. Any
service on the exhaust system should be performed when the system is
cool.
Caution
make sure that the exhaust pipes and muffler ...
Break-in procedures
During manufacture only the best possible materials are
used and all machined parts are finished to a very high
standard but it is still necessary to allow the moving parts
to “break-in” before subjecting the engine to maximum
stresses. The future performance and reliability of the
engine depen ...