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Suzuki GSX-R 1000 Service Manual: Starter motor runs but does not crank the engine

Suzuki GSX-R 1000 Service Manual / Engine / Starting system / Diagnostic information and procedures / Starter motor runs but does not crank the engine

The starter motor runs when the transmission is in neutral, but does not run when the transmission is in any position other than neutral, with the side-stand up.

Step

Action

Yes

No

1 Check the side-stand switch. Refer to “side-stand / ignition interlock system parts inspection” .

Is the side-stand switch ok?

Go to step 2. Faulty side-stand switch.
2 Check the starter clutch. Refer to “starter clutch removal and installation” .

Is the starter clutch ok?

  • Open circuit in wire harness.
  •  Poor contact of connector.
Faulty starter clutch.
Starter motor will not run
Note make sure the fuses are not blown and the battery is fully-charged before diagnosing. Troubleshooting Step Action Yes No 1 ...

Repair instructions
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Other materials:

Spark plug inspection and cleaning
Inspect spark plug every 6 000 km (4 000 miles, 12 months) Heat range Remove the spark plugs. Refer to “ignition coil and spark plug removal and installation” in section 1h .  Check spark plug heat range by observing electrode color. If the electrode of the spark plug is wet appe ...

Piston and piston ring inspection
Refer to “piston ring removal and installation” . Piston diameter Measure the piston diameter using the micrometer at 15 mm (0.6 In) “a” from the skirt end. If the piston diameter is less than the service limit, replace the piston. Special tool (a): 09900–20203 (micrometer (50 – 75 mm)) Pis ...

Drive chain related components
Drive chain Engine sprocket Rear sprocket Dust seal Bearing Retainer Sprocket mounting drum Wheel damper 145 N·m (14.5 Kgf-m, 105.0 Lbf-ft) 60 N·m (6.0 Kgf-m, 43.0 Lbf-ft) Apply grease Apply thread lock to thread p ...

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