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Suzuki GSX-R 1000 Service Manual: Starter relay inspection

Inspect the starter relay in the following procedures:

  1.  remove the starter relay. Refer to “starter relay removal and installation” .
  2.  Apply 12 v to “a” and “b” terminals and check for continuity between the positive and negative terminals using the multi-circuit tester. If the starter relay clicks and continuity is found, the relay is ok.
Caution

do not apply battery voltage to the starter relay for five seconds and more, since the relay coil may overheat and get damaged.

Special tool (a): 09900–25008 (multi circuit
tester set)

Tester knob indication continuity test ( )


Suzuki GSX-R. Starter relay inspection


Suzuki GSX-R. Starter relay inspection


  1. Measure the relay coil resistance between the terminals using the multi-circuit tester. If the resistance is not within the specified value, replace the starter relay with a new one.

Special tool (a): 09900–25008 (multi circuit
tester set)

Starter relay resistance 3 – 6 Ω

Suzuki GSX-R. Starter relay inspection


  1. Install the starter relay. Refer to “starter relay removal and installation” .
Starter relay removal and installation
Removal Turn the ignition switch off.  Remove the front seat. Refer to “exterior parts removal and installation” in section 9d (page 9d- 6).  Disconnect the battery (–) lead wire ...

Turn signal / side-stand relay removal and installation
Removal Turn the ignition switch off.  Remove the frame cover assembly. Refer to “exterior parts removal and installation” in section 9d .  Remove the turn signal/side-stand relay ...

Other materials:

Rear brake pedal removal and installation
Removal Remove the master cylinder assembly. Refer to “rear brake master cylinder assembly removal and installation” .  Disconnect the rear brake light switch lead wire coupler. Refer to “rear brake light switch inspection” .  Remove the rear brake pedal as shown in the rear ...

Camshaft inspection
Refer to “engine top side disassembly” . Refer to “engine top side assembly” . Camshaft identification The exhaust camshaft has the embossed letters “ex” and the intake camshaft has the embossed letters “in”. Cam wear Check the camshaft for wear or damage. Measure the cam height “a” w ...

Radiator reservoir tank inspection
Inspect the radiator reservoir tank in the following procedures:  remove the right side cowling. Refer to “exterior parts removal and installation” in section 9d .  Inspect the radiator reservoir tank (1) for leaks. If any defects are found, replace the radiator reservoir tank ...

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