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Suzuki GSX-R 1000 Service Manual: Starter clutch inspection

Refer to “starter clutch removal and installation” .

Starter clutch

  1. Install the starter driven gear onto the starter clutch.
  2.  Turn the starter driven gear by hand to inspect the starter clutch for a smooth movement. The gear turns in one direction only. If a large resistance is felt for rotation, inspect the starter clutch or the starter clutch contacting surface on the starter driven gear for wear or damage.

    If they are found to be damaged, replace them with new ones.

Suzuki GSX-R. Starter clutch


Starter clutch bearing and starter driven gear

Inspect the starter clutch bearing and starter clutch contacting surface on the starter driven gear for wear and damage. If they are found to be damaged, replace them with new ones.

Suzuki GSX-R. Starter clutch bearing and starter driven gear


Starter torque limiter inspection
Removal Remove the clutch cover. Refer to “clutch removal” in section 5c .  Remove the washers (1), starter idle gear no. 1 (2) And no. 2 (3). Remove the starter idle gear no. 2 ...

Starter button inspection
Inspect the starter button in the following procedures:  remove the air cleaner box. Refer to “air cleaner box removal and installation” in section 1d .  Disconnect the right handle ...

Other materials:

Turn signal light
To replace the turn signal light bulb, follow these directions. Remove screw and take off the lens. Turn the socket counterclockwise and remove it. Push in the bulb and turn it counterclockwise. Caution Overtightening the screws may cause the le ...

Fuel pressure inspection
Keep away from fire or spark. Spilled gasoline should be wiped off immediately. Work in a well-ventilated area. Inspect the fuel pressure in the following procedures:  lift and support the fuel tank. Refer to “fuel tank removal and installati ...

Specifications
Service data Brake unit: mm (in) Tightening torque specifications Note the specified tightening torque is described in the following. “Rear brake components” Reference: for the tightening torque of fastener not specified in this section, refer to “tightening torqu ...

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