Suzuki GSX-R 1000 Service Manual: Ignition switch removal and installation
Removal
- Remove the air cleaner box. Refer to “air cleaner box removal and installation” in section 1d .
- Disconnect the ignition switch lead wire coupler (1).
- Disconnect the immobilizer lead wire coupler (2).
(For e-02, 19, 24, 51)
- Remove the harness clamp (3).
- Remove the ignition switch (4) with the special tools.
Special tool
(a): 09930–11920 (torx bit (jt40h))
(b): 09930–11940 (torx bit holder)
Installation
Install the ignition switch in the reverse order of removal.
Pay attention to the following points:
- tighten the ignition switch mounting bolts (1), right and left with the special tools.
| Caution when reusing the ignition switch bolts, clean the threaded part and apply a thread lock to them. |
Special tool
(a): 09930–11920 (torx bit (jt40h))
(b): 09930–11940 (torx bit holder)
: Thread lock cement
99000–32110
(thread lock cement super “1322” or
equivalent)
Engine stop switch inspection
Inspect the engine stop switch in the following
procedures:
turn the ignition switch off.
Remove the air cleaner box. Refer to “air cleaner box removal and
installation” in secti ...
Drive mode selector inspection
Inspect the drive mode selector in the following procedures:
set up the sds tool. (Refer to the sds operation manual for
further details.)
Turn the ignition switch on.
Cli ...
Other materials:
Schematic and routing diagram
Cooling circuit diagram
Water hose routing diagram
Thermostat air bleeder hole
Cushion
O-ring
Radiator heat guard
: be careful not to damage the pawls when removing.
Yellow
marking
White
marking
Clamp end
should face downward
...
Conrod crank pin bearing removal and
installation
Refer to “engine bottom side disassembly” (page 1d-
49).
Refer to “engine bottom side assembly” .
Removal
Remove the conrod crank pin bearings (1).
Note
do not remove the bearings (1) unless
absolutely necessary.
Make a note of where the bearings are
removed ...
Exhaust system components
Exhaust pipe gasket
Exhaust pipe assembly
Ho2 sensor
Connector
: install the connector so that the
chamfer side faces backward.
Muffler chamber
Muffler body
Excv cable no. 1
Excv cable no. 2
When loosening or tightening the pulley bol ...