Suzuki GSX-R 1000 Service Manual: Oil pump removal and installation
| Note be careful not to drop any parts into the crankcase. |
Removal
- Remove the oil pan, oil pressure regulator and oil strainer. Refer to “oil pan / oil pressure regulator / oil strainer removal and installation” .
- Remove the oil pump driven gear bolt (1).
- Remove the oil pump driven sprocket (2).
- Remove the washer (3).
- Remove the oil pump (4).
- Remove the o-ring (5) and dowel pins.
Installation
- Install the dowel pins.
- Apply grease to new o-ring.
| Caution use a new o-ring to prevent oil leakage. |
: Grease 99000–25010 (suzuki
super
grease “a” or equivalent)
- Install the oil pump.
| Note engage the oil pump shaft end with the water pump shaft slot. |
- Tighten the oil pump mounting bolts to the specified torque.
Tightening torque oil pump mounting bolt (a): 10 n·m (1.0 Kgf-m, 7.0 Lbf-ft)
- Install the washer (1).
- Install the oil pump driven sprocket (2) with the chain (3).
- Apply a small quantity of thread lock to the oil pump driven sprocket bolt (4) and tighten it to the specified torque.
: Thread lock cement
99000–32110
(thread lock cement super “1322” or
equivalent)
Tightening torque oil pump driven sprocket bolt (b): 10 n·m (1.0 Kgf-m, 7.0 Lbf-ft)
- Install the oil pan, oil strainer and oil pressure regulator. Refer to “oil pan / oil pressure regulator / oil strainer removal and installation” .
Oil jet inspection
Refer to “oil jet removal and installation” .
Oil jet
Make sure that the oil jets are not clogged. If they are
clogged, clean their oil passage using a wire of the
proper size and compressed air.
...
Oil pump inspection
Inspect the oil pump in the following procedures:
remove the oil pump. Refer to “oil pump removal and installation” .
Rotate the oil pump by hand and check that it moves
smoothly. ...
Other materials:
Exhaust system components
Exhaust pipe gasket
Exhaust pipe assembly
Ho2 sensor
Connector
: install the connector so that the
chamfer side faces backward.
Muffler chamber
Muffler body
Excv cable no. 1
Excv cable no. 2
When loosening or tightening the pulley bol ...
Brakes
This motorcycle has front and
rear disk brakes.
Warning
Failure to inspect and properly
maintain the brakes increases
your chance of having an accident.
Inspect the brake system
before each use according to
the inspection before
riding section. Follow the
maintenance ...
Stp sensor adjustment
Adjust the stp sensor in the following procedures:
remove the air cleaner box cover. Refer to “air cleaner element removal
and installation” in section 1d .
Disconnect the stva lead wire coupler (1).
Insert the needle pointed probes to the stp sensor
coupler (between y/w a ...