Suzuki GSX-R 1000 Service Manual: Oil pump removal and installation
| Note be careful not to drop any parts into the crankcase. |
Removal
- Remove the oil pan, oil pressure regulator and oil strainer. Refer to “oil pan / oil pressure regulator / oil strainer removal and installation” .
- Remove the oil pump driven gear bolt (1).
- Remove the oil pump driven sprocket (2).
- Remove the washer (3).
- Remove the oil pump (4).
- Remove the o-ring (5) and dowel pins.
Installation
- Install the dowel pins.
- Apply grease to new o-ring.
| Caution use a new o-ring to prevent oil leakage. |
: Grease 99000–25010 (suzuki
super
grease “a” or equivalent)
- Install the oil pump.
| Note engage the oil pump shaft end with the water pump shaft slot. |
- Tighten the oil pump mounting bolts to the specified torque.
Tightening torque oil pump mounting bolt (a): 10 n·m (1.0 Kgf-m, 7.0 Lbf-ft)
- Install the washer (1).
- Install the oil pump driven sprocket (2) with the chain (3).
- Apply a small quantity of thread lock to the oil pump driven sprocket bolt (4) and tighten it to the specified torque.
: Thread lock cement
99000–32110
(thread lock cement super “1322” or
equivalent)
Tightening torque oil pump driven sprocket bolt (b): 10 n·m (1.0 Kgf-m, 7.0 Lbf-ft)
- Install the oil pan, oil strainer and oil pressure regulator. Refer to “oil pan / oil pressure regulator / oil strainer removal and installation” .
Oil jet inspection
Refer to “oil jet removal and installation” .
Oil jet
Make sure that the oil jets are not clogged. If they are
clogged, clean their oil passage using a wire of the
proper size and compressed air.
...
Oil pump inspection
Inspect the oil pump in the following procedures:
remove the oil pump. Refer to “oil pump removal and installation” .
Rotate the oil pump by hand and check that it moves
smoothly. ...
Other materials:
Tire inspection
Inspect tire
every 6 000 km (4 000 miles, 12 months)
Tire tread condition
Operating the motorcycle with excessively worn tires will
decrease riding stability and consequently invite a
dangerous situation. It is highly recommended to replace
a tire when the remaining depth of tire tread reaches ...
Dimmer / passing light switch inspection
Inspect the dimmer/passing light switch in the following
procedures:
remove the air cleaner box. Refer to “air cleaner box removal and
installation” in section 1d .
Disconnect the left handlebar switch coupler (1).
(Yellow)
Inspect the dimmer/passing light switch ...
Throttle cable removal and installation
Removal
Remove the air cleaner box. Refer to “air cleaner box removal and
installation” .
Remove the right handlebar switch box. Refer to “handlebar removal and
installation” in section 6b .
Remove the throttle cables as shown in the cable routing diagram. Refer
to “thro ...