Suzuki GSX-R 1000 Service Manual: Oil pump removal and installation
| Note be careful not to drop any parts into the crankcase. |
Removal
- Remove the oil pan, oil pressure regulator and oil strainer. Refer to “oil pan / oil pressure regulator / oil strainer removal and installation” .
- Remove the oil pump driven gear bolt (1).
- Remove the oil pump driven sprocket (2).
- Remove the washer (3).
- Remove the oil pump (4).
- Remove the o-ring (5) and dowel pins.
Installation
- Install the dowel pins.
- Apply grease to new o-ring.
| Caution use a new o-ring to prevent oil leakage. |
: Grease 99000–25010 (suzuki
super
grease “a” or equivalent)
- Install the oil pump.
| Note engage the oil pump shaft end with the water pump shaft slot. |
- Tighten the oil pump mounting bolts to the specified torque.
Tightening torque oil pump mounting bolt (a): 10 n·m (1.0 Kgf-m, 7.0 Lbf-ft)
- Install the washer (1).
- Install the oil pump driven sprocket (2) with the chain (3).
- Apply a small quantity of thread lock to the oil pump driven sprocket bolt (4) and tighten it to the specified torque.
: Thread lock cement
99000–32110
(thread lock cement super “1322” or
equivalent)
Tightening torque oil pump driven sprocket bolt (b): 10 n·m (1.0 Kgf-m, 7.0 Lbf-ft)
- Install the oil pan, oil strainer and oil pressure regulator. Refer to “oil pan / oil pressure regulator / oil strainer removal and installation” .
Oil jet inspection
Refer to “oil jet removal and installation” .
Oil jet
Make sure that the oil jets are not clogged. If they are
clogged, clean their oil passage using a wire of the
proper size and compressed air.
...
Oil pump inspection
Inspect the oil pump in the following procedures:
remove the oil pump. Refer to “oil pump removal and installation” .
Rotate the oil pump by hand and check that it moves
smoothly. ...
Other materials:
Fuel mesh filter inspection and cleaning
Inspect the fuel mesh filter in the following procedures:
remove the fuel mesh filter. Refer to “fuel pump disassembly and
assembly” .
If the fuel mesh filter is clogged with foreign particles,
it hinders smooth gasoline flow resulting in loss of
engine power. Such a filter ...
Throttle body construction
Intake pipe
Evap system purge control solenoid valve
(e-33 only)
Evap canister (e-33 only)
Iat sensor
Isc valve hose
Ho2 sensor
Face
the clamp end left side.
Yellow
marking should face upward.
Face the
end of clamps upward and ke ...
Headlight removal and installation
Removal
Remove the body cowling assembly. Refer to “exterior parts removal and
installation” in section 9d .
Remove the air intake pipes (1). Refer to “exterior parts removal and
installation” in section 9d .
Remove the wiring harness no. 2 (2) By
disconnecting the couplers and ...