Suzuki GSX-R 1000 Service Manual: Throttle cable removal and installation
Removal
- Remove the air cleaner box. Refer to “air cleaner box removal and installation” .
- Remove the right handlebar switch box. Refer to “handlebar removal and installation” in section 6b .
- Remove the throttle cables as shown in the cable routing diagram. Refer to “throttle cable routing diagram” .
Installation
Install the throttle cables in the reverse order of removal.
Pay attention to the following points:
- install the throttle cables as shown in the cable routing diagram. Refer to “throttle cable routing diagram” .
- Check the throttle cable play and proper operation.
Refer to “throttle cable play inspection and adjustment” in section 0b .
Throttle cable inspection
Check that the throttle grip moves smoothly from full open to full close. If it does not move smoothly, lubricate the throttle cables.
Throttle cable play inspection and adjustment
Refer to “throttle cable play inspection and adjustment” in section 0b .
Air cleaner box removal and installation
Removal
Lift and support the fuel tank. Refer to “fuel tank
removal and installation” in section 1g (page 1g-
9).
Remove the air cleaner box cover. Refer to “air cleaner element remova ...
Throttle body components
Fuel delivery pipe
Fuel delivery pipe t-joint
O-ring
Tp sensor
Stp sensor
Secondary fuel injector
Primary fuel injector
Cushion seal
Isc valve
A ...
Other materials:
Schematic and routing diagram
Fuel tank drain hose and breather hose routing diagram
Fuel tank water drain hose
Fuel tank breather hose no. 1
Fuel tank breather hose no. 2
Fuel tank breather hose no. 3
3-Way joint
Frame
White marking
Set the
hose end to the root of tank nippl ...
Special tools and equipment
Recommended service material
Note
required service material is also described in the following.
“Exhaust system components”
Special tool
...
DTC “c15” (p0115-h/l): ect sensor circuit
malfunction
Detected condition and possible cause
Detected condition
Possible cause
C15
Output voltage is not with in the following
range.
0.15 V ≤ Sensor voltage < 4.85 V
Ect sensor circuit open or short.
Ect sensor malfunction.
Ec ...