Suzuki GSX-R 1000 Service Manual: Throttle cable removal and installation
Removal
- Remove the air cleaner box. Refer to “air cleaner box removal and installation” .
- Remove the right handlebar switch box. Refer to “handlebar removal and installation” in section 6b .
- Remove the throttle cables as shown in the cable routing diagram. Refer to “throttle cable routing diagram” .
Installation
Install the throttle cables in the reverse order of removal.
Pay attention to the following points:
- install the throttle cables as shown in the cable routing diagram. Refer to “throttle cable routing diagram” .
- Check the throttle cable play and proper operation.
Refer to “throttle cable play inspection and adjustment” in section 0b .
Throttle cable inspection
Check that the throttle grip moves smoothly from full open to full close. If it does not move smoothly, lubricate the throttle cables.
Throttle cable play inspection and adjustment
Refer to “throttle cable play inspection and adjustment” in section 0b .
Air cleaner box removal and installation
Removal
Lift and support the fuel tank. Refer to “fuel tank
removal and installation” in section 1g (page 1g-
9).
Remove the air cleaner box cover. Refer to “air cleaner element remova ...
Throttle body components
Fuel delivery pipe
Fuel delivery pipe t-joint
O-ring
Tp sensor
Stp sensor
Secondary fuel injector
Primary fuel injector
Cushion seal
Isc valve
A ...
Other materials:
DTC “c91” (p0500): vehicle speed sensor
circuit malfunction
Detected condition and possible cause
Detected condition
Possible cause
Speedometer does not receive signal from the vehicle
speed sensor for more than 6 sec. When the motorcycle is
running. Ecm does not receive signal from the vehicle
speed sensor for more than ...
Rear brake caliper parts inspection
Refer to “rear brake caliper disassembly and assembly” .
Brake caliper cylinder
Inspect the brake caliper cylinder wall for nicks,
scratches or other damage. If any damage is found,
replace the caliper with a new one.
Brake caliper piston
Inspect the brake caliper piston surface for any
s ...
Balancer shaft journal bearing inspection
and selection
Refer to “engine bottom side disassembly” (page 1d-
49).
Refer to “engine bottom side assembly” .
Inspection
Inspect the bearing surfaces for any signs of fusion,
pitting, burn or flaws. If any, replace them with a
specified set of bearings.
Selection
Place the plastigauge axial ...