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Suzuki GSX-R 1000 Service Manual: Air cleaner box removal and installation

Suzuki GSX-R 1000 Service Manual / Engine / Engine mechanical / Repair instructions / Air cleaner box removal and installation

Removal

  1. Lift and support the fuel tank. Refer to “fuel tank removal and installation” in section 1g (page 1g- 9).
  2.  Remove the air cleaner box cover. Refer to “air cleaner element removal and installation” .
  3.  Remove the air cleaner mounting bolt.

Suzuki GSX-R. Air cleaner box removal and installation


  1. Remove the air cleaner box bolt.

Suzuki GSX-R. Air cleaner box removal and installation


  1. Disconnect the iat sensor coupler (1), pcv hose (2) and pair hose (3).

Suzuki GSX-R. Air cleaner box removal and installation


  1. Disconnect isc hose (4) and iap sensor (5).
  2. Remove the air cleaner box.

Suzuki GSX-R. Air cleaner box removal and installation


Installation

Install the air cleaner box in the reverse order of removal. Pay attention to the following point:

Air cleaner element inspection and cleaning

Refer to “air cleaner element inspection” in section 0b .

Air cleaner element removal and installation
Removal Lift and support the fuel tank. Refer to “fuel tank removal and installation” in section 1g (page 1g- 9).  Remove the air cleaner box cover (1). Remove the air cleaner ...

Throttle cable removal and installation
Removal Remove the air cleaner box. Refer to “air cleaner box removal and installation” .  Remove the right handlebar switch box. Refer to “handlebar removal and installation” in sect ...

Other materials:

Fuel level gauge inspection
Inspect the fuel level gauge in the following procedures:  remove the fuel pump. Refer to “fuel pump disassembly and assembly” in section 1g .  Measure the resistance at each fuel level gauge in float position. If the resistance is incorrect, replace fuel level gauge with a ne ...

Transmission components
2Nd drive gear 6Th drive gear 3Rd/4th drive gear 5Th drive gear Countershaft/1st drive gear Driveshaft 2Nd driven gear 6Th driven gear 3Rd driven gear 4Th driven gear 5Th driven gear 1St driven gear Gearshift cam stopper Gearshi ...

Precautions
Precautions for wheel and tire Proper tire pressure and proper tire loading are important factors. Over loading tire can lead to tire failure and loss of motorcycle control.  Under-inflated tires make smooth cornering difficult, and can result in rapid tire wear. ...

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