Suzuki GSX-R 1000 Service Manual: Air cleaner box removal and installation
Removal
- Lift and support the fuel tank. Refer to “fuel tank removal and installation” in section 1g (page 1g- 9).
- Remove the air cleaner box cover. Refer to “air cleaner element removal and installation” .
- Remove the air cleaner mounting bolt.
- Remove the air cleaner box bolt.
- Disconnect the iat sensor coupler (1), pcv hose (2) and pair hose (3).
- Disconnect isc hose (4) and iap sensor (5).
- Remove the air cleaner box.
Installation
Install the air cleaner box in the reverse order of removal. Pay attention to the following point:
- route the hoses properly. Refer to “throttle body construction” .
- Tighten air cleaner box bolts in the ascending order.
Refer to “throttle body construction” .
Air cleaner element inspection and cleaning
Refer to “air cleaner element inspection” in section 0b .
Air cleaner element removal and installation
Removal
Lift and support the fuel tank. Refer to “fuel tank
removal and installation” in section 1g (page 1g-
9).
Remove the air cleaner box cover (1).
Remove the air cleaner ...
Throttle cable removal and installation
Removal
Remove the air cleaner box. Refer to “air cleaner box removal and
installation” .
Remove the right handlebar switch box. Refer to “handlebar removal and
installation” in sect ...
Other materials:
Cylinder inspection
Refer to “engine top side disassembly” .
Refer to “engine top side assembly” .
Cylinder distortion
Check the gasket surface of the cylinder for distortion.
Use a straightedge and thickness gauge. Take clearance
readings at several places. If any reading exceeds the
service limit, replace t ...
DTC “c14” (p0120-h/l): tp sensor circuit
malfunction
Detected condition and possible cause
Detected condition
Possible cause
C14
Output voltage is not within the following
range.
Difference between actual throttle opening
and opening calculated by ecm is larger
than specified value.
0.2 V ≤ Sensor ...
Fastener removal and installation
Type a
Removal
Depress the head of fastener center piece (1).
Pull out the fastener (2).
Installation
Let the center piece stick out toward the head so that
the pawls “a” closes.
Insert the fastener into the installation hole.
Note
to prevent the pawl ...