Suzuki GSX-R 1000 Service Manual: Transmission components

Suzuki GSX-R 1000 Service Manual / Transmission / transaxle / Manual transmission / Repair instructions / Transmission components

Suzuki GSX-R. Transmission components

2Nd drive gear
6Th drive gear
3Rd/4th drive gear
5Th drive gear
Countershaft/1st drive gear
Driveshaft
2Nd driven gear
6Th driven gear
3Rd driven gear
4Th driven gear
5Th driven gear
1St driven gear
Gearshift cam stopper
Gearshift cam plate
Gearshift cam
Gearshift fork shaft
Gearshift fork (for 3rd/4th drive gear)
Gearshift fork (for 6th driven gear)
Gearshift fork (for 5th driven gear)
Gp switch
145
N·m (14.5 Kgf-m, 105.0 Lbf-ft)
10 N·m
(1.0 Kgf-m, 7.0 Lbf-ft)
13 N·m
(1.3 Kgf-m, 9.5 Lbf-ft)
6.5 N·m
(0.65 Kgf-m, 4.7 Lbf-ft)

Apply grease to the oil
seal lip.

Apply thread lock to the
thread part.

Apply engine oil.

Do not reuse.

Transmission removal

Remove the engine assembly from the frame. Refer to “engine assembly removal” in section 1d . Remove the engine top side. Refer to “engine top side disassembly” in section 1d . &nbs ...

Other materials:

Location of parts
ciutch lever left handlebar switches indicator lights tachometer ignition switch front brake fluid reservoir right handlebar switches throttle grip front brake lever fuel tank cap front suspension spring pre-load and rebound damping force ...

Gear position (gp) switch removal and installation
Removal Turn the ignition switch off. Lift and support the fuel tank. Refer to “fuel tank removal and installation” in section 1g (page 1g- 9). Disconnect the gear position switch lead wire coupler (1). Remove the engine sprocket cover. Refer to “engine sprocket r ...

Conrod crank pin bearing removal and installation
Refer to “engine bottom side disassembly” (page 1d- 49). Refer to “engine bottom side assembly” . Removal Remove the conrod crank pin bearings (1). Note do not remove the bearings (1) unless absolutely necessary. Make a note of where the bearings are removed ...