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Suzuki GSX-R 1000 Service Manual: Cooling circuit inspection


  • Do not open the radiator cap when the engine is hot, as you may be injured by escaping hot liquid or vapor.
  •  When removing the radiator cap tester, put a rag on the filler to prevent the engine coolant from spraying out.

Inspect the cooling circuit in the following procedures:

  1.  remove the right side cowling. Refer to “exterior parts removal and installation” in section 9d .
  2.  Remove the radiator cap (1) and connect the radiator tester (2) to the filler.
  3.  Pressurize the cooling system with 120 kpa (1.2 Kgf/ cm, 17.6 Psi) of pressure, and then check if it holds the pressure for 10 seconds.
Caution

do not exceed the radiator cap release pressure, or the radiator cap and subsequently the radiator, can be damaged.

Suzuki GSX-R. Cooling circuit inspection


Suzuki GSX-R. Cooling circuit inspection


  1. After finishing the cooling circuit inspection, reinstall the removed parts.
Repair instructions
...

Radiator cap inspection
Inspect the radiator cap in the following procedures:  remove the radiator cap. Refer to “cooling circuit inspection” .  Attach the radiator cap (1) to the radiator tester (2) as sho ...

Other materials:

Starter motor removal and installation
Removal Turn the ignition switch off and disconnect the battery (–) lead wire (1).  Lift and support the fuel tank. Refer to “fuel tank removal and installation” in section 1g (page 1g- 9).  Disconnect the starter motor lead wire (2).  Remove the starter motor (3). ...

Camshaft sprocket
Inspect the camshaft sprocket in the following procedures:  remove the intake and exhaust camshafts. Refer to “engine top side disassembly” .  Inspect the teeth of each camshaft sprocket for wear or damage. If they are worn or damaged, replace the sprocket/ camshaft assembl ...

Throttle body construction
Intake pipe Evap system purge control solenoid valve (e-33 only) Evap canister (e-33 only) Iat sensor Isc valve hose Ho2 sensor Face the clamp end left side. Yellow marking should face upward. Face the end of clamps upward and ke ...

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