Suzuki GSX-R 1000 Service Manual: Radiator cap inspection
Inspect the radiator cap in the following procedures:
- remove the radiator cap. Refer to “cooling circuit inspection” .
- Attach the radiator cap (1) to the radiator tester (2) as shown.
- Slowly apply pressure to the radiator cap.
If the radiator cap does not hold the pressure for at least 10 seconds, replace it with a new one.
Radiator cap release pressure 93 – 123 kpa (0.9 – 1.2 Kgf/cm2, 13.2 – 17.5 Psi)
- After finishing the radiator cap inspection, reinstall the removed parts.
Cooling circuit inspection
Do not open the radiator cap when the
engine is hot, as you may be injured by
escaping hot liquid or vapor.
When removing the radiator cap tester, put
a rag o ...
Radiator inspection and cleaning
Radiator hose inspection
Refer to “cooling system inspection” in section 0b .
Radiator inspection
Inspect the radiator for water leaks. If any defects are
found, replace the radiator with a new on ...
Other materials:
Radiator / cooling fan motor removal and
installation
Removal
Remove the inner under cowlings. Refer to “exterior parts removal and
installation” in section 9d .
Drain engine coolant. Refer to “cooling system inspection” in section
0b .
Disconnect the reservoir tank inlet hose (1) and
water air bleed hose (2).
Remove ...
Specifications
Service data
Valve + guide
unit: mm (in)
Camshaft + cylinder head
unit: mm (in)
Cylinder + piston + piston ring
unit: mm (in)
Conrod + crankshaft
unit: mm (in)
Balancer
unit: mm (in)
Oil pump
Clutch
unit: mm (in)
Drive train
unit: mm (in) except ratio
...
Swingarm removal and installation
Removal
Cut the drive chain. Refer to “drive chain replacement” in section 3a .
Remove the rear wheel assembly. Refer to “rear wheel assembly removal
and installation” in section 2d .
Disconnect the rear brake hose from the brake hose
clamp (1).
Remove the brake ho ...