Refer to “engine top side disassembly” .
Refer to “engine top side assembly” .
Camshaft identification
The exhaust camshaft has the embossed letters “ex” and the intake camshaft has the embossed letters “in”.
Cam wear
Check the camshaft for wear or damage.
Measure the cam height “a” with a micrometer.
Replace a camshaft if the cams are worn to the service limit.
Special tool
: 09900–20202 (micrometer (25 – 50
mm))
Cam height “a” service limit (in.): 37.38 Mm (1.472 In) service limit (ex.): 36.58 Mm (1.440 In)
Camshaft runout
Measure the runout using the dial gauge. Replace the camshaft if the runout exceeds the limit.
Special tool
(a): 09900–20607 (dial gauge)
(b): 09900–20701 (dial gauge chuck)
(c): 09900–21304 (v blocks)
Camshaft runout (in. & Ex.) Service limit: 0.10 Mm (0.004 In)
Camshaft journal wear
Inspect the camshaft journal wear in the following procedures:
Special tool
(a):
09900–22301 (plastigage (0.025 – 0.076
Mm))
(b):
09900–22302 (plastigage (0.051 – 0.152
Mm))
Refer to “engine top side assembly” .
Note do not rotate the camshafts with the plastigauge in place. |
Tightening torque camshaft journal holder bolt: 10 n·m (1.0 Kgfm, 7.0 Lbf-ft)
Camshaft journal oil clearance (in. & Ex.) Service limit: 0.150 Mm (0.0059 In)
Special tool
(c): 09900–20602 (dial gauge)
(d): 09900–22403 (small bore gauge
(18 –
35 mm))
(e): 09900–20205 (micrometer (0 – 25
mm))
Camshaft journal holder i.D. (In. & Ex.) Standard: 24.012 – 24.025 Mm (0.9454 – 0.9459 In)
Camshaft journal o.D. (In. & Ex.) Standard: 23.959 – 23.980 Mm (0.9433 – 0.9441 In)
Fi system troubleshooting
Customer complaint analysis
Record details of the problem (failure, complaint) and how it occurred as
described by the customer. For this purpose,
use of such an inspection form such as following will facilitate collecting
information to the point required for proper
analysis and diagnosis.
...
General description
Engine coolant description
Caution
use a high quality ethylene glycol base
anti-freeze, mixed with distilled water. Do
not mix an alcohol base anti-freeze and
different brands of anti-freeze.
Do not put in more than 60% anti-freeze or
less than 50%. (Refer ...
Starter motor will not run
Note
make sure the fuses are not blown and the battery is fully-charged
before diagnosing.
Troubleshooting
Step
Action
Yes
No
1
Shift the transmission into neutral.
Grasp the clutch lever, turn on the ignition switch ...