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Suzuki GSX-R 1000 Service Manual: Cylinder head cover related parts inspection

Suzuki GSX-R 1000 Service Manual / Engine / Engine mechanical / Repair instructions / Cylinder head cover related parts inspection

Refer to “engine top side disassembly” .

Refer to “engine top side assembly” .

Refer to “cylinder head cover disassembly and assembly” .

Cylinder head cover

Clean and check the gasket grooves “a” and pair reed valve mating surfaces “b” of the cylinder head cover.

If there is anything unusual, replace the cylinder head cover with a new one.

Suzuki GSX-R. Cylinder head cover


Cmp sensor

Note

cmp sensor can be checked without removing it from the cylinder head cover.

Refer to “dtc “c11” (p0340): cmp sensor circuit malfunction” in section 1a (page 1a- 29).

Pair reed valve

Inspect the pair reed valves for carbon deposit. If the carbon deposit is found, replace the reed valve with a new one.

Suzuki GSX-R. Pair reed valve


Cylinder head cover disassembly and assembly
Disassembly Remove the cylinder head cover. Refer to “engine top side disassembly” .  Remove the gaskets (1) and (2). Remove the pair control solenoid valve (3) along with the p ...

Camshaft inspection
Refer to “engine top side disassembly” . Refer to “engine top side assembly” . Camshaft identification The exhaust camshaft has the embossed letters “ex” and the intake camshaft has the embossed ...

Other materials:

Exhaust control system construction
Excv cable no. 1 (Cl) Excv cable no. 2 (Op) When loosening or tightening the pulley bolt, be sure to fix the pulley with an adjustable wrench, or excva may get damaged. 5 N·m (0.5 Kgf-m, 3.5 Lbf-ft) 42 – 43 Mm (1.65 – 1.69 In) 60 – 61 Mm (2.36 – ...

Cushion lever removal and installation
Removal Remove the right side cowling and side frame covers. Refer to “exterior parts removal and installation” in section 9d .  Support the motorcycle with a jack to relieve load on the cushion levers.  Remove the left muffler and muffler chamber heat guard no. 2. Refer to ...

Rear sprocket / rear sprocket mounting drum removal and installation
Removal Remove the rear wheel assembly. Refer to “rear wheel assembly removal and installation” in section 2d .  Loosen the rear sprocket nuts.  Draw out the rear sprocket mounting drum (1) along with the rear sprocket (2) from the wheel hub.  Remove the rear sprocket n ...

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