Suzuki GSX-R 1000 Service Manual: Cylinder head cover related parts inspection

Suzuki GSX-R 1000 Service Manual / Engine / Engine mechanical / Repair instructions / Cylinder head cover related parts inspection

Refer to “engine top side disassembly” .

Refer to “engine top side assembly” .

Refer to “cylinder head cover disassembly and assembly” .

Cylinder head cover

Clean and check the gasket grooves “a” and pair reed valve mating surfaces “b” of the cylinder head cover.

If there is anything unusual, replace the cylinder head cover with a new one.

Suzuki GSX-R. Cylinder head cover

Cmp sensor

Note

cmp sensor can be checked without removing it from the cylinder head cover.

Refer to “dtc “c11” (p0340): cmp sensor circuit malfunction” in section 1a (page 1a- 29).

Pair reed valve

Inspect the pair reed valves for carbon deposit. If the carbon deposit is found, replace the reed valve with a new one.

Suzuki GSX-R. Pair reed valve

Cylinder head cover disassembly and assembly

Disassembly Remove the cylinder head cover. Refer to “engine top side disassembly” . Remove the gaskets (1) and (2). Remove the pair control solenoid valve (3) along with the p ...

Camshaft inspection

Refer to “engine top side disassembly” . Refer to “engine top side assembly” . Camshaft identification The exhaust camshaft has the embossed letters “ex” and the intake camshaft has the embossed ...

Other materials:

Rear brake pad replacement
Remove the plug (1) and brake pad mounting pin (2). Remove the brake pads (3). Caution do not operate the brake pedal while the pads are removed. Clean up the caliper, especially around the caliper piston. Caution replace the brake pads as a s ...

Ignition system check
Remove the spark plugs and reattach them to the spark plug caps. Put the engine stop switch in the "" position and ignition switch in the "on" position. While holding a spark plug with its base firmly against the engine, push the electric starter butt ...

Front fork disassembly and assembly
Refer to “front fork removal and installation” (page 2b- 2). Note the right and left front forks are installed symmetrically and therefore the disassembly procedure for one side is the same as that for the other side. Disassembly Turn the spring pre-load adjuster (1) t ...