Suzuki GSX-R 1000 Service Manual: Rear sprocket / rear sprocket mounting drum removal and installation
Removal
- Remove the rear wheel assembly. Refer to “rear wheel assembly removal and installation” in section 2d .
- Loosen the rear sprocket nuts.
- Draw out the rear sprocket mounting drum (1) along with the rear sprocket (2) from the wheel hub.
- Remove the rear sprocket nuts and separate the rear sprocket (2) from its mounting drum (1).
- Remove the retainer (3).
- Remove the wheel dampers (4).
Installation
Install the rear sprocket and rear sprocket mounting drum in the reverse order of removal. Pay attention to the following points:
- apply grease to the contacting surface between the rear wheel hub and rear sprocket mounting drum.
: Grease 99000–25010 (suzuki
super
grease “a” or equivalent)
- Apply special tire lubricant or neutral soapy liquid to the wheel damper surfaces “a”.
| Caution never use oil, grease or gasoline on the wheel damper in place of the tire lubricant or neutral soapy liquid. |
- Apply grease to the retainer.
: Grease 99000–25010 (suzuki
super
grease “a” or equivalent)
- Install the rear sprocket so that the letters “b” face outside.
- Tighten the rear sprocket nuts to the specified torque.
Tightening torque rear sprocket nut (a): 60 n·m (6.0 Kgf-m, 43.0 Lbfft)
- Install the rear wheel assembly. Refer to “rear wheel assembly removal and installation” in section 2d .
Engine sprocket removal and installation
Removal
Remove the gearshift link arm (1) from the gearshift
shaft.
Note
mark the gearshift shaft head at which the
gearshift link arm slit set for correct
reinstallation.
...
Drive chain related parts inspection
Refer to “rear sprocket / rear sprocket mounting drum removal and
installation” .
Dust seal
Inspect the dust seal for wear or damage. If any damage
is found, replace the dust seal with a new one. ...
Other materials:
Transmission installation
Install the transmission in the reverse order of removal.
Pay attention to the following points:
Bearing and oil seal
Caution
replace the removed bearings and oil seals
with new ones.
Install the driveshaft left bearing oil seal into the
retainer using the special tool.
...
Break-in
The first 800 km (500 miles) is the
most important in the life of your
motorcycle. Proper operation during
this break-in period will help
assure maximum life and performance
from your new motorcycle.
The following guidelines explain
proper break-in procedures.
Maximum engine speed recommen ...
Fuel pump components
Fuel level gauge
Fuel pressure regulator assembly
O-ring
Joint
Fuel pump
Fuel pump case
Fuel mesh filter
10
N·m (1.0 Kgf-m, 7.0 Lbf-ft)
Apply engine oil.
Apply grease.
Do not reuse.
...