Suzuki GSX-R 1000 Service Manual: Fuel pump components

Fuel tank removal and installation

Removal Keep away from fire or spark.  Spilled gasoline should be wiped off immediately.  Work in a well-ventilated area. Remove the front s ...

Fuel pump disassembly and assembly

Disassembly Remove the fuel tank. Refer to “fuel tank removal and installation” .  Remove the fuel pump assembly (1) by removing its mounting bolts diagonally. Spil ...

Other materials:

Front wheel dust seal / bearing removal and installation
Removal Remove the front wheel assembly. Refer to “front wheel assembly removal and installation” .  Remove the dust seals using the special tool. Special tool (a): 09913–50121 (oil seal remover) Remove the wheel bearings using the special tool. Special tool (b): 099 ...

Rear brake master cylinder parts inspection
Refer to “rear brake master cylinder disassembly and assembly” . Master cylinder Inspect the master cylinder bore for any scratches or other damage. Piston / rubber parts Inspect the piston surface for any scratches or other damage. Inspect the primary cup, secondary cup and dust boot ...

Exhaust pipe bolt and muffler bolt inspection
Tighten exhaust pipe bolts and muffler bolts initially at 1 000 km (600 miles, 2 months) and every 12 000 km (7 500 miles, 24 months) thereafter Check the exhaust pipe bolts and muffler bolts to the specified torque. Tightening torque exhaust pipe bolt (a): 23 n·m (2.3 Kgf-m, 16.5 Lbf-ft) muf ...