Suzuki GSX-R 1000 Service Manual: Steering stem bearing removal and installation
Removal
- Remove the steering stem upper bearing and steering stem lower bracket. Refer to “steering / steering damper removal and installation” .
- Remove the steering stem lower bearing inner race using a chisel.
- Remove the steering stem upper and lower bearing races using the steel rod.
Installation
Install the steering stem bearings in the reverse order of removal. Pay attention to the following points:
| Caution the removed bearings and races should be replaced with new ones. |
Outer race
- Press in the upper and lower outer races using the special tool.
Special tool
(a): 09941–34513 (bearing
installer)
(b): 09913–70210 (bearing
installing set (10
– 75 Ô))
Inner race
- Press in the lower bearing inner race using the special tool.
Special tool
(a): 09925–18011 (bearing
installer)
- Install the steering. Refer to “steering / steering damper removal and installation” .
Steering / steering damper related parts
inspection
Refer to “steering / steering damper removal and installation” .
Inspect the removed parts for the following
abnormalities:
Steering stem
Distortion of the steering stem and brackets.
...
Steering tension adjustment
Check the steering movement in the following
procedures:
by supporting the motorcycle with a jack, lift the front
wheel unit is off the floor 20 – 30 mm (0.8 – 1.2 In).
Remove the ...
Other materials:
Rear lighting system construction
License plate light assembly
Reflex reflector (e-03, 28, 33 only)
Clamp
: clamp the license plate light lead wire
so as not to be slack.
Rear combination light
Rear turn signal light assembly (lh/rh)
5
N·m (0.5 Kgf-m, 3.5 Lbf-ft)
1.8 N·m
...
Pair control solenoid valve removal and
installation
Removal
Lift and support the fuel tank with the prop stay.
Refer to “fuel tank removal and installation” in section 1g .
Remove the air cleaner box. Refer to “air cleaner box removal and
installation” in section 1d .
Remove the pair control solenoid valve (1) along
with the pair ...
Malfunction code and defective condition table
* : Immobilizer system equipped model only. ...