Suzuki GSX-R 1000 Service Manual: Steering tension adjustment
Check the steering movement in the following
procedures:
- by supporting the motorcycle with a jack, lift the front
wheel unit is off the floor 20 – 30 mm (0.8 – 1.2 In).
- Remove the steering damper. Refer to “steering damper construction” .
- Check to make sure that the cables and wire
harnesses are properly routed.
- With the front wheel in the straight ahead state, hitch
the spring scale (special tool) on one handlebar grip
end as shown in the figure and read the graduation
when the handlebar starts moving.
Initial force
200 – 500 grams
Special tool

(a):
09940–92720 (spring scale)

- Do the same on the other grip end.
- If the initial force read on the scale when the
handlebar starts turning is either too heavy or too
light, adjust it till it satisfies the specification.
- first, loosen the front fork upper clamp bolts,
handlebar clamp bolts, steering stem head nut
and steering stem lock-nut, and then adjust the
steering stem nut by loosening or tightening it.
- tighten the steering stem lock-nut, stem head
nut, handlebar clamp bolts and front fork upper
clamp bolts to the specified torque and re-check
the initial force with the spring scale according to
the previously described procedure.
- if the initial force is found within the specified
range, adjustment has been completed.
Note
hold the front fork legs, move them back and
forth and make sure that the steering is not
loose. |

Removal
Remove the steering stem upper bearing and steering stem lower bracket.
Refer to “steering / steering damper removal and installation” .
Remove the steering stem lower bearing i ...
Tightening torque specifications
Note
the specified tightening torque is described in the following.
“Handlebar components” “steering components” “steering
damper c ...
Other materials:
Steering / steering damper related parts
inspection
Refer to “steering / steering damper removal and installation” .
Inspect the removed parts for the following
abnormalities:
Steering stem
Distortion of the steering stem and brackets.
Bearing
Bearing wear or damage
abnormal bearing noise
race wear or damage
&nbs ...
Ignition switch inspection
Inspect the ignition switch in the following procedures:
remove the air cleaner box. Refer to “air cleaner box removal and
installation” in section 1d .
Disconnect the ignition switch lead wire coupler (1).
Inspect the ignition switch for continuity with a tester.
If ...
Front brake hose routing diagram
Hose clamp
: clamp end should face downward.
Stopper
: after the brake hose union has contacted to the stopper, tighten
the union bolt.
Hose guide
: pass the brake hose through the hose guide.
Stopper
: after positioning the clamp with the stopper ...