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Suzuki GSX-R 1000 Service Manual: Engine sprocket removal and installation

Removal

  1. Remove the gearshift link arm (1) from the gearshift shaft.
Note

mark the gearshift shaft head at which the gearshift link arm slit set for correct reinstallation.

Suzuki GSX-R. Engine sprocket removal and installation


  1. Remove the speed sensor (2).
  2. Remove the engine sprocket cover (3).

Suzuki GSX-R. Engine sprocket removal and installation


  1. Support the motorcycle with a jack or wooden block.
  2.  Loosen the rear axle nut (4) and left and right chain adjuster lock-nuts (5).
  3.  Loosen the chain adjusters (6) to provide additional chain slack.

Suzuki GSX-R. Engine sprocket removal and installation


  1. Remove the speed sensor rotor (7) by removing its bolt while depressing the rear brake pedal.

Suzuki GSX-R. Engine sprocket removal and installation


  1. Remove the engine sprocket nut (8) while depressing the rear brake pedal.

Suzuki GSX-R. Engine sprocket removal and installation


  1. Remove the washer (9).
  2.  Remove the engine sprocket (10).

Suzuki GSX-R. Engine sprocket removal and installation


Installation

Install the engine sprocket in the reverse order of removal. Pay attention to the following points:

: Thread lock cement
99000–32110 (thread lock cement super “1322” or equivalent)

Tightening torque engine sprocket nut (a): 145 n·m (14.5 Kgf-m, 105.0 Lbf-ft)

Suzuki GSX-R. Engine sprocket removal and installation


Tightening torque speed sensor rotor bolt (b): 28 n·m (2.8 Kgf-m, 20.0 Lbf-ft)

: Grease 99000–25010 (suzuki
super grease “a” or equivalent)

Suzuki GSX-R. Engine sprocket removal and installation


Tightening torque speed sensor mounting bolt (c): 6.5 N·m (0.65 Kgf-m, 4.5 Lbf-ft)

Suzuki GSX-R. Engine sprocket removal and installation


Gearshift lever height “a” standard: 65 – 75 mm (2.6 – 3.0 In)

Suzuki GSX-R. Engine sprocket removal and installation


Drive chain related components
Drive chain Engine sprocket Rear sprocket Dust seal Bearing Retainer Sprocket mounting drum Wheel damper 145 N·m (14.5 Kgf-m, 105.0 Lbf-ft ...

Rear sprocket / rear sprocket mounting drum removal and installation
Removal Remove the rear wheel assembly. Refer to “rear wheel assembly removal and installation” in section 2d .  Loosen the rear sprocket nuts.  Draw out the rear sprocket mountin ...

Other materials:

Horn inspection
Note if the horn sound condition is normal, it is not necessary to inspect the horn button continuity. Horn button inspection Remove the air cleaner box. Refer to “air cleaner box removal and installation” in section 1d .  Disconnect the left handlebar switch lead ...

Tp reset
When replacing the throttle body assembly or tp sensor with a new one or reinstalling the tp sensor, reset the tp learned value in the following procedures: Note keep the throttle valves fully closed while resetting the tp learned value. Turn the ignition switch on.   ...

Precautions
Precautions for exhaust system To avoid the risk of being burned, do not touch the exhaust system when the system is hot. Any service on the exhaust system should be performed when the system is cool.   Caution make sure that the exhaust pipes and muffler ...

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