Toyota RAV4 manuals

Suzuki GSX-R 1000 Service Manual: Using the testers

Special tool

: 09900–25008
(multi circuit tester set)

Suzuki GSX-R. Using the testers


Note

  •  when connecting the multi-circuit tester, use the needle pointed probe to the back side of the lead wire coupler and connect the probes of tester to them.
  •  Use the needle pointed probe to prevent the rubber of the water proof coupler from damage.
  •  When using the multi-circuit tester, do not strongly touch the terminal of the ecm coupler with a needle pointed tester probe to prevent terminal damage.

Special tool

(a):
09900–25009 (needle-point probe set)

Suzuki GSX-R. Using the testers


Using the multi-circuit testers
Use the suzuki multi-circuit tester set.  Use well-charged batteries in the tester.  Be sure to set the tester to the correct testing range. Special tool (A): 09900–25008 (multi ...

General information
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Other materials:

Gearshift shaft / gearshift cam plate components
Gearshift shaft Gearshift cam drive plate Gearshift cam plate Gearshift cam stopper 19 N·m (1.9 Kgf-m, 13.5 Lbf-ft) 13 N·m (1.3 Kgf-m, 9.5 Lbf-ft) 8.5 N·m (0.85 Kgf-m, 6.0 Lbf-ft) Apply grease to oil seal lip. Apply thread l ...

Piston and piston ring inspection
Refer to “piston ring removal and installation” . Piston diameter Measure the piston diameter using the micrometer at 15 mm (0.6 In) “a” from the skirt end. If the piston diameter is less than the service limit, replace the piston. Special tool (a): 09900–20203 (micrometer (50 – 75 mm)) Pis ...

Radiator cap inspection
Inspect the radiator cap in the following procedures:  remove the radiator cap. Refer to “cooling circuit inspection” .  Attach the radiator cap (1) to the radiator tester (2) as shown. Slowly apply pressure to the radiator cap. If the radiator cap does not hold the pre ...

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