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Suzuki GSX-R 1000 Service Manual: Precautions for electrical circuit service

Suzuki GSX-R 1000 Service Manual / Precautions / Precautions for electrical circuit service

When handling the electrical parts or servicing fi system, observe the following points for the safety of the systems.

General precautions
Proper service and repair procedures are important for the safety of the service mechanic and the safety and reliability of the motorcycle.  When 2 or more persons wor ...

Electrical parts connector / coupler
Faulty fi system is often related to poor electrical contact of connector/coupler. Before servicing individual electronic part, check electrical contact of the connector/coupler. When conne ...

Other materials:

Pair system inspection
Pair hose Lift and support the fuel tank with the prop stay. Refer to “fuel tank removal and installation” in section 1g .  Remove the air cleaner box. Refer to “air cleaner box removal and installation” in section 1d . Inspect the pair hoses for wear or damage. If it is worn or da ...

Camshaft inspection
Refer to “engine top side disassembly” . Refer to “engine top side assembly” . Camshaft identification The exhaust camshaft has the embossed letters “ex” and the intake camshaft has the embossed letters “in”. Cam wear Check the camshaft for wear or damage. Measure the cam height “a” w ...

Schematic and routing diagram
Cooling circuit diagram Water hose routing diagram Thermostat air bleeder hole Cushion O-ring Radiator heat guard : be careful not to damage the pawls when removing. Yellow marking White marking Clamp end should face downward ...

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