Suzuki GSX-R 1000 Service Manual: Repair instructions
- Transmission components
- Transmission removal
- Transmission installation
- Transmission construction
- Countershaft gear / driveshaft gear disassembly and assembly
- Transmission related parts inspection
- Gear position (gp) switch removal and installation
- Gearshift lever construction
- Gearshift lever height inspection and adjustment
- Gearshift shaft / gearshift cam plate components
- Gearshift shaft construction
- Gearshift shaft / gearshift cam plate removal and installation
- Gearshift linkage inspection
- Gearshift shaft oil seal / bearing removal and installation
Diagnostic information and procedures
Manual transmission symptom diagnosis
...
Transmission components
2Nd drive gear
6Th drive gear
3Rd/4th drive gear
5Th drive gear
Countershaft/1st drive gear
Driveshaft
2Nd driven gear
6Th driven gear
3Rd driven ge ...
Other materials:
DTC “c31” (p0705): gp switch circuit
malfunction
Detected condition and possible cause
Detected condition
Possible cause
No gear position switch voltage
Gp switch voltage is not within the following range.
Gp switch voltage > 0.6 V
Gp switch circuit open or short.
Gp switch malfunction.
...
Cylinder head disassembly and assembly
Refer to “engine top side disassembly” .
Refer to “engine top side assembly” .
Caution
identify the position of each removed part.
Organize the parts in their respective groups
(i.E., Intake, exhaust, no. 1 Or no. 2) So that
they can be installed in their original
locations ...
Clutch adjustment
Clutch cable play should be 1 0 -
15 mm (0.4 - 0.6 In) measured at
the clutch lever end. Adjust clutch
cable play according to the following
procedure:
Minor adjustment
Turn the clutch cable adjuster 1
to provide the specified play.
Major adjustment
Turn in the adjuster 1 all the ...