Suzuki GSX-R 1000 Service Manual: Gearshift shaft oil seal / bearing removal and installation
Removal
- Remove the gearshift shaft. Refer to “gearshift shaft / gearshift cam plate removal and installation” .
- Remove the gearshift shaft oil seal (1).
- Remove the bearings (2) and (3) with the special tools.
Special tool
(a): 09921–20210 (bearing remover
(12
mm))
(b): 09930–30104 (rotor remover
sliding
shaft)
Installation
Install the oil seal and bearing in the reverse order of removal. Pay attention to the following points:
| Caution the removed oil seal and bearings must be replaced with new ones. |
- Install the bearings with the special tool.
| Note the stamped mark side of gearshift shaft bearing faces outside. |
Special tool
(a): 09913–70210 (bearing
installing set (10
– 75 Ô))
- Install the oil seal with the special tool.
Special tool
(a): 09913–70210 (bearing
installing set (10
– 75 Ô))
- Apply grease to the oil seal lip.
: Grease 99000–25010 (suzuki
super
grease “a” or equivalent)
Gearshift linkage inspection
Refer to “gearshift shaft / gearshift cam plate removal and installation” .
Gearshift shaft
Check the gearshift shaft for bend or wear.
Check the return spring for damage or fatigue.
If any de ...
Specifications
Service data
Drive train
unit: mm (in) except ratio
Tightening torque specifications
Note
the specified tightening torque is described in the following.
“Transmission compon ...
Other materials:
Precautions
Precautions for suspension
Refer to “general precautions” in section 00 (page 00-1).
All
suspensions, bolts and nuts are an important part in that it could
affect the performance of vital
parts. They must be tightened to the specified torque periodically and
if the suspension ...
Sds check
Using sds, sample the data at the time of new and periodic vehicle
inspections.
After saving the sampled data in the computer, file them by model and by user.
The periodically filed data help improve the accuracy of troubleshooting since
they can indicate the condition of vehicle
function ...
Precautions
Precautions for clutch system
Refer to “general precautions” in section 00 (page 00-1).
Schematic and routing diagram
Clutch cable routing diagram
Refer to “throttle cable routing diagram” in section 1d .
Diagnostic information and procedures
Clutch system symptom diagnosis
...