Suzuki GSX-R 1000 Service Manual: Gearshift shaft oil seal / bearing removal and installation
Removal
- Remove the gearshift shaft. Refer to “gearshift shaft / gearshift cam plate removal and installation” .
- Remove the gearshift shaft oil seal (1).
- Remove the bearings (2) and (3) with the special tools.
Special tool
(a): 09921–20210 (bearing remover
(12
mm))
(b): 09930–30104 (rotor remover
sliding
shaft)
Installation
Install the oil seal and bearing in the reverse order of removal. Pay attention to the following points:
| Caution the removed oil seal and bearings must be replaced with new ones. |
- Install the bearings with the special tool.
| Note the stamped mark side of gearshift shaft bearing faces outside. |
Special tool
(a): 09913–70210 (bearing
installing set (10
– 75 Ô))
- Install the oil seal with the special tool.
Special tool
(a): 09913–70210 (bearing
installing set (10
– 75 Ô))
- Apply grease to the oil seal lip.
: Grease 99000–25010 (suzuki
super
grease “a” or equivalent)
Gearshift linkage inspection
Refer to “gearshift shaft / gearshift cam plate removal and installation” .
Gearshift shaft
Check the gearshift shaft for bend or wear.
Check the return spring for damage or fatigue.
If any de ...
Specifications
Service data
Drive train
unit: mm (in) except ratio
Tightening torque specifications
Note
the specified tightening torque is described in the following.
“Transmission compon ...
Other materials:
Special tools and equipment
Recommended service material
Note
required service material is also described in the following.
“Lubrication points”
Special tool
...
Generator inspection
Generator coil resistance
Remove the left side cowling. Refer to “exterior parts removal and
installation” in section 9d .
Disconnect the generator coupler (1).
Measure the resistance between the three lead
wires.
If the resistance is out of specified value, replace the
...
Side-stand removal and installation
Removal
Support the motorcycle with a jack or wooden block.
Caution
do not support the motorcycle with the exhaust pipes.
Make sure that the motorcycle is supported securely.
Remove the side-stand as shown in the side-stand construction.
Refer to ...