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Suzuki GSX-R 1000 Service Manual: Generator inspection

Generator coil resistance

  1. Remove the left side cowling. Refer to “exterior parts removal and installation” in section 9d .
  2.  Disconnect the generator coupler (1).

Suzuki GSX-R. Generator coil resistance


  1. Measure the resistance between the three lead wires.

    If the resistance is out of specified value, replace the stator with a new one. Also, check that the generator core is insulated properly.

Note

when making this test, be sure that the battery is in fully charged condition.

Special tool : 09900–25008 (multi circuit tester
set)

Tester knob indication resistance (Ω)

Generator coil resistance 0.12 . 0.6

Ω

¶ (W . W) ∞

Ω

¶ (w . Ground)

Suzuki GSX-R. Generator coil resistance


  1. Connect the generator coupler.
  2.  Install the left side cowling. Refer to “exterior parts removal and installation” in section 9d (page 9d- 6).

No-load performance

  1. Remove the left side cowling. Refer to “exterior parts removal and installation” in section 9d .
  2.  Disconnect the generator coupler (1).

Suzuki GSX-R. No-load performance


  1. Start the engine and keep it running at 5 000 r/min.
  2.  Using the multi-circuit tester, measure the voltage between three lead wires.

    If the tester reads under the specified value, replace the generator with a new one.

Special tool : 09900–25008 (multi circuit tester
set)

Tester knob indication voltage (~)

Generator no-load performance (when engine is cold) 85 v (ac) and more at 5 000 r/min

Suzuki GSX-R. No-load performance


  1. Connect the generator coupler.
  2.  Install the left side cowling. Refer to “exterior parts removal and installation” in section 9d (page 9d- 6).
Regulated voltage inspection
Inspect the regulated voltage in the following procedures:  remove the front seat. Refer to “exterior parts removal and installation” in section 9d (page 9d- 6).  Start the engine ...

Generator removal and installation
Removal Drain engine oil. Refer to “engine oil and filter replacement” in section 0b .  Remove the left side cowling. Refer to “exterior parts removal and installation” in section 9d ...

Other materials:

Camshaft inspection
Refer to “engine top side disassembly” . Refer to “engine top side assembly” . Camshaft identification The exhaust camshaft has the embossed letters “ex” and the intake camshaft has the embossed letters “in”. Cam wear Check the camshaft for wear or damage. Measure the cam height “a” w ...

Specifications
Service data Suspension unit: mm (in) Tightening torque specifications Note the specified tightening torque is described in the following. “Rear suspension components”  “rear suspension assembly construction” Reference: for the tightening torque of fastener ...

Gear position (gp) switch removal and installation
Removal Turn the ignition switch off.  Lift and support the fuel tank. Refer to “fuel tank removal and installation” in section 1g (page 1g- 9).  Disconnect the gear position switch lead wire coupler (1). Remove the engine sprocket cover. Refer to “engine sprocket r ...

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