Suzuki GSX-R 1000 Service Manual: Transmission construction

Transmission installation

Install the transmission in the reverse order of removal. Pay attention to the following points: Bearing and oil seal Caution replace the removed bearings and oil seals with new ones ...

Countershaft gear / driveshaft gear disassembly and assembly

Refer to “transmission removal”  and “transmission installation” . Disassembly Caution identify the position of each removed part. Organize the parts in their respective groups ...

Other materials:

Oil pump removal and installation
Note be careful not to drop any parts into the crankcase. Removal Remove the oil pan, oil pressure regulator and oil strainer. Refer to “oil pan / oil pressure regulator / oil strainer removal and installation” .  Remove the oil pump driven gear bolt (1).  Rem ...

Front wheel related parts inspection
Refer to “front wheel assembly removal and installation” . Tire Refer to “tire inspection” in section 0b . Front brake disc Refer to “front brake disc inspection” in section 4b . Dust seal Inspect the lip of dust seals for wear or damage. If any defects are found, replace the dust seal ...

Battery removal and installation
Removal Remove the front seat. Refer to “exterior parts removal and installation” in section 9d (page 9d- 6).  Disconnect the battery (–) lead wire (1).  Disconnect the battery (+) lead wire (2). Note be sure to disconnect the battery (–) lead wire (1) first, th ...