Suzuki GSX-R 1000 Service Manual: Transmission construction

Transmission installation

Install the transmission in the reverse order of removal. Pay attention to the following points: Bearing and oil seal Caution replace the removed bearings and oil seals with new ones ...

Countershaft gear / driveshaft gear disassembly and assembly

Refer to “transmission removal”  and “transmission installation” . Disassembly Caution identify the position of each removed part. Organize the parts in their respective groups ...

Other materials:

Starter motor disassembly and assembly
Refer to “starter motor removal and installation” . Disassembly Disassemble the starter motor as shown in the starter motor components diagram. Refer to “starter motor components” . Assembly Reassemble the starter motor in the reverse order of removal. Pay attention to the following points: ...

Wheel / tire / air valve inspection and cleaning
Refer to “tire removal and installation” . Wheel Wipe the wheel clean and check for the following points:  distortion and crack  any flaws and scratches at the bead seating area.  Wheel rim runout. Refer to “front wheel related parts inspection”  and “rear wheel rela ...

Special tools and equipment
Recommended service material Note required service material is also described in the following. “Front brake master cylinder components”  “rear brake master cylinder components”  “rear brake pedal construction” Special tool ...