Suzuki GSX-R 1000 Service Manual: Transmission construction

Transmission installation

Install the transmission in the reverse order of removal. Pay attention to the following points: Bearing and oil seal Caution replace the removed bearings and oil seals with new ones ...

Countershaft gear / driveshaft gear disassembly and assembly

Refer to “transmission removal”  and “transmission installation” . Disassembly Caution identify the position of each removed part. Organize the parts in their respective groups ...

Other materials:

Rear brake components
Rear brake caliper Piston seal Dust seal Piston Rear caliper bracket Rear brake pad set Rear brake disc Brake pad spring 6 N·m (0.6 Kgf-m, 4.5 Lbf-ft) 27 N·m (2.7 Kgf-m, 19.5 Lbf-ft) 12 N·m (1.2 Kgf-m, 8.5 Lbf-ft) 17 N·m ...

Water pump disassembly and assembly
Refer to “water pump removal and installation” . Disassembly Remove the air bleeder bolt (1) if necessary. Remove the water pump case screws. Remove the o-ring (2). Hold the impeller (3) with water pump pliers and remove the impeller securing bolt (4). Remove t ...

Starter relay removal and installation
Removal Turn the ignition switch off.  Remove the front seat. Refer to “exterior parts removal and installation” in section 9d (page 9d- 6).  Disconnect the battery (–) lead wire (1) from the battery.  Remove the starter relay cover (2) and disconnect the starter rel ...