Suzuki GSX-R 1000 Service Manual: Transmission construction

Transmission installation

Install the transmission in the reverse order of removal. Pay attention to the following points: Bearing and oil seal Caution replace the removed bearings and oil seals with new ones ...

Countershaft gear / driveshaft gear disassembly and assembly

Refer to “transmission removal”  and “transmission installation” . Disassembly Caution identify the position of each removed part. Organize the parts in their respective groups ...

Other materials:

Drive chain related parts inspection
Refer to “rear sprocket / rear sprocket mounting drum removal and installation” . Dust seal Inspect the dust seal for wear or damage. If any damage is found, replace the dust seal with a new one. Bearing Inspect the play of the sprocket mounting drum bearing by hand while it is in the dr ...

Battery charging
Initial charging filling electrolyte Note when filling electrolyte, the battery must be removed from the vehicle and must be put on the level ground. Remove the aluminum tape (1) which seals the battery filler holes “a”. Remove the caps (2) from the electrolyte ...

Gearshift linkage inspection
Refer to “gearshift shaft / gearshift cam plate removal and installation” . Gearshift shaft Check the gearshift shaft for bend or wear. Check the return spring for damage or fatigue. If any defects are found, replace the defective part(-s). Gearshift shaft oil seal Inspect the gearshif ...