Suzuki GSX-R 1000 Service Manual: Transmission construction

Transmission installation

Install the transmission in the reverse order of removal. Pay attention to the following points: Bearing and oil seal Caution replace the removed bearings and oil seals with new ones ...

Countershaft gear / driveshaft gear disassembly and assembly

Refer to “transmission removal”  and “transmission installation” . Disassembly Caution identify the position of each removed part. Organize the parts in their respective groups ...

Other materials:

Crankcase breather (pcv) hose inspection
Inspect the crankcase breather (pcv) hose in the following procedures:  lift and support the fuel tank with the prop stay. Refer to “fuel tank removal and installation” in section 1g .  Inspect the crankcase breather (pcv) hose (1) for wear and damage. If it is worn or damaged ...

Rear brake pedal construction
Footrest bracket no. 2 Footrest bracket no. 1 Rear brake peda Footrest holder Footrest 35 N·m (3.5 Kgf-m, 25.5 Lbf-ft) 23 N·m (2.3 Kgf-m, 16.5 Lbf-ft) 18 N·m (1.8 Kgf-m, 13.0 Lbf-ft) Apply grease. Apply thread lock to the ...

Rear brake hose removal and installation
Removal Drain brake fluid. Refer to “brake fluid replacement” .  Remove the rear brake hoses as shown in the rear brake hose routing diagram. Refer to “rear brake hose routing diagram” . Installation Caution the seal washers should be replaced with new ones to prevent ...