Suzuki GSX-R 1000 Service Manual: Transmission construction

Transmission installation

Install the transmission in the reverse order of removal. Pay attention to the following points: Bearing and oil seal Caution replace the removed bearings and oil seals with new ones ...

Countershaft gear / driveshaft gear disassembly and assembly

Refer to “transmission removal”  and “transmission installation” . Disassembly Caution identify the position of each removed part. Organize the parts in their respective groups ...

Other materials:

Battery removal and installation
Removal Remove the front seat. Refer to “exterior parts removal and installation” in section 9d (page 9d- 6).  Disconnect the battery (–) lead wire (1).  Disconnect the battery (+) lead wire (2). Note be sure to disconnect the battery (–) lead wire (1) first, th ...

Air valve removal and installation
Removal Remove the wheel assembly. Refer to “front wheel assembly removal and installation”  and “rear wheel assembly removal and installation” .  Remove the tire. Refer to “tire removal and installation” . Remove the air valve (1) from the wheel. Installation Install th ...

Cylinder head cover related parts inspection
Refer to “engine top side disassembly” . Refer to “engine top side assembly” . Refer to “cylinder head cover disassembly and assembly” . Cylinder head cover Clean and check the gasket grooves “a” and pair reed valve mating surfaces “b” of the cylinder head cover. If there is anything unu ...