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Suzuki GSX-R 1000 Service Manual: Transmission construction

Suzuki GSX-R. Transmission construction


  1. Countershaft
  2. Driveshaft
Transmission installation
Install the transmission in the reverse order of removal. Pay attention to the following points: Bearing and oil seal Caution replace the removed bearings and oil seals with new ones ...

Countershaft gear / driveshaft gear disassembly and assembly
Refer to “transmission removal”  and “transmission installation” . Disassembly Caution identify the position of each removed part. Organize the parts in their respective groups ...

Other materials:

Pillion footrest construction
Pillion footrest Spring Ball E-ring Washer O-ring Footrest pin Apply grease. Do not reuse. ...

Cooling fan relay inspection
Inspect the fan relay in the following procedures:  remove the frame covers. Refer to “exterior parts removal and installation” in section 9d (page 9d- 6).  Remove the cooling fan relay (1). First check the insulation between “a” and “b” terminals with tester. Then ap ...

Engine oil level check
Check the engine oil level as follows:  Place the motorcycle on level ground on the side stand.  Start the engine and allow it to idle for a few minutes.  Stop the engine and wait three minutes. Hold the motorcycle vertically and check the oil level through ...

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