Refer to “transmission removal” and “transmission installation” .
Disassembly
Caution identify the position of each removed part. Organize the parts in their respective groups (i.E., Drive or driven) so that they can be reinstalled in their original positions. |
Countershaft
Disassemble the countershaft as shown in the transmission construction. Refer to “transmission construction” .
Pay attention to the following points:
Special tool
: 09900–06104 (snap ring remover
(open
type))
Driveshaft
Assembly
Note when reassembling the transmission gears, attention must be given to the locations and positions of washers and snap rings. The cross sectional view shows the correct position of the gears, bushings, washers and snap rings. Refer to “transmission construction” . |
Caution
|
Note
|
: Grease 99000–25010 (suzuki
super
grease “a” or equivalent)
|
Driveshaft
Countershaft
Special tool
(a): 09913–70210 (bearing
installing set (10
– 75 Ô))
Clutch lever position switch inspection
Inspect the clutch lever position switch in the following
procedures:
disconnect the clutch lever position switch lead
wires (1).
Inspect the clutch lever position switch for continuity
with the tester.
If any abnormality is found, replace the switch with a
new one.
S ...
Transmission removal
Remove the engine assembly from the frame. Refer to “engine assembly
removal” in section 1d .
Remove the engine top side. Refer to “engine top side disassembly” in
section 1d .
Separate the upper and lower crankcases. Refer to “engine bottom side
disassembly” in section 1 ...
Tightening torque specifications
Note
the specified tightening torque is described in the following.
“Throttle cable routing diagram” “throttle body components”
“throttle body construction” “engine assembly installation”
Reference: for the tightening torque of fastener not specified i ...