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Suzuki GSX-R 1000 Service Manual: Exhaust system inspection

Inspect the exhaust pipe, muffler chamber and muffler connection for exhaust gas leakage and mounting condition. If any defect is found, replace the exhaust pipe, muffler chamber or muffler with a new one.

Check the exhaust pipe bolts, muffler connecting bolts and muffler mounting bolts are tightened to their specified torque. Refer to “exhaust system components” .

Muffler / muffler chamber / exhaust pipe removal and installation
Removal Loosen the muffler connecting bolts (1).  Remove the mufflers (2) by removing the mounting bolt and nut (3). Note support the muffler to prevent it from falling. ...

Specifications
Service data Fi sensors Tightening torque specifications Note the specified tightening torque is described in the following. “Exhaust control system construction”  “exha ...

Other materials:

Exhaust control valve inspection
Inspect exhaust control valve initially at 1 000 km (600 miles, 2 months) and every 12 000 km (7 500 miles, 24 months) thereafter Inspect exhaust control valve as follows:  remove the left side cowling. Refer to “exterior parts removal and installation” in section 9d .  Check t ...

Cooling system inspection
Inspect cooling system every 6 000 km (4 000 miles, 6 months) Replace engine coolant every 2 years Engine coolant level inspection Hold the motorcycle vertically.  Check the engine coolant level by observing the “f” and “l” lines on the engine coolant reservoir tank. If the level i ...

Idle speed
Adjust the engine idle speed periodically on the engine at normal operating temperature. To adjust the idle speed:  Lift the fuel tank by referring to the air cleaner section.  Start the engine and warm it up by running at idling speed for 10 minutes in summer (where ambie ...

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